High Performance 4 axis Selective Coating Machine SC-900 is equipped with high precision servo control system, various valves, CCD system, material tank weight detecting system(option) etc, which can provide a high efficiency conformal coating process. The maximum coating area can reach 450mm*450mm with SC-900.
Machine adopt high strength welding frame, X/Y/Z/R axis adopt servo motor and ball screw to ensure high speed and stable running. | |
High precision valve with rotation and tilting device realize high precision coating with no dead angle. | |
Option: Glue weighing system can detect empty tank to avoid missing coating. | |
Option: Glue Tank mixing with vacuum (function added on existing tank) The machine can dilute and stir according to the glue ratio, and then vacuum it to ensure that there are no bubbles inside the glue. | |
The machine is equipped with automatic chain cleaning function, which can fully ensure the cleanliness of the chain, ensure the quality of PCB coating, and reduce the time for machine shutdown and maintenance. | |
High quality parts ensures long service life, The electrical system of the machine is controlled by servo motors and servo drives. | |
The machine is equipped with automatic valve soaking and automatic spit glue functions. When the machine is not working, the valve will automatically soak to prevent valve solidification. | |
Professional coating software easily meet various requirement of coating prcoess. | |
CCD system can be used for programming and mark recognition. |
4 Axis Selective Coating Machine SC-900 Features: |
● Machine adopt high strength welding frame, X/Y/Z/R axis adopt servo motor and ball screw to ensure high speed and stable running. |
● High precision valve with ±180 degree rotation and tilting device realize high precision coating with no dead angle. |
● A variety of high precision valves can meet different coating requirements. |
● CCD system can be used for programming and mark recognition. |
● Optional: Glue weighing system can avoid missing coating. |
● Optional: Glue Tank mixing with vacuum (function added on existing tank) The machine can dilute and stir according to the glue ratio, and then vacuum it to ensure that there are no bubbles inside the glue. |
● Optional: Barcode reading system which can automatically call program according to barcode for double side coating line. |
● Professional coating software easily meet various requirement of coating prcoess. |
● Industrial PC, windows operation system, full english interface, very easy to use. |
● Customized whole coating line is available. |
4 Axis Selective Coating Machine SC-900 Specification: | ||
Model | SC-800 | SC-900 |
Max coating area | L450mm*W450mm | L450mm*W450mm |
Axis number | X/Y/Z axis | X/Y/Z/R axis(+/-180 degree rotable) |
Max Work Movement Speed | Max 500mm/s | Max 500mm/s |
Max installable valve | 3 valves | 3 valves |
Standard Valve | Narrow spray valve, Needle spray valve | Narrow spray valve, Needle spray valve |
Optional valve | Film coating valve/ Wide spray valve | Film coating valve/ Wide spray valve |
Valve tilting device | N/A | narrow spray valve and needle spray valve with tilt angle 35° |
Max PCB Component Height | Top: 100mm; Bottom: 40mm | Top: 100mm; Bottom: 40mm |
Programming | manual teaching by valve or CCD, load. dxf file | manual teaching by valve or CCD, load. dxf file |
Repeatable Accuracy | +/- 0.05mm | +/- 0.05mm |
Conveyor Height | 900mm±30mm | 900mm±30mm |
Conveyor direction | left to right only | left to right only |
Conveyor Speed | 2~5M/min | 2~5M/min |
Conveyor width adjustment | Motorized, 70 to 450mm adjustable | Motorized, 70 to 450mm adjustable |
Material Tank | 10L | 10L |
Cleaning solvent tank | 2 L | 2 L |
PCB clamper | Standard configuration | Standard configuration |
Power Supply | AC220V 50~60Hz | AC220V 50~60Hz |
Total Power | 4.5 KW | 4.5 KW |
Air Requirement | 0.4-0.6Mpa, 20l/min | 0.4-0.6Mpa, 20l/min |
Overall Size W*D*H | 1100mm*1806mm*1784mm (not including display bracket and alarm light) | 1100mm*1806mm*1784mm (not including display bracket and alarm light) |
Weight | 1100KG | 1100KG |
Exhaust flowrate | 500m3/hour | 500m3/hour |
Exhaust port dimension | Outer Diameter 85mm | Outer Diameter 85mm |
Precision Narrow spray valve DS-W10 | Coating thickness can be adjusted by changing air pressure and moving speed. Coating width can be adjusted by changing air pressure. Narrow spray valve is applied to areas where: 1. most of coating. |
Needle Dispensing valve DS-DJ-1 | Needle Dispensing valve is applied to areas where: 1. components are close to keep-out areas. 2. tall component require support. 3. extra glue is required. 4. glue is needed on the edge or under a component. |
● Dispensing line width: min. 1.5mm ● Air pressure: 0.1-0.4Mpa ● Applied to max viscosity of the glue: 500cps | |
Wide spray valve DS-W30 | ● big spray swath, high efficiency. Coating thickness can be adjusted by changing air pressure and moving speed. ● Coating width cand be adjusted by changing air pressure. ● wide spray valve is applied to areas where: 1. large coating area without barrier |
● Spraying swath: 15-30mm ● edge definition : 3mm ● Air pressure: 0.1-0.4Mpa ● Applied to max viscosity of the glue: 800cps | |
Film coating valve DS-100FA | Feature: 1. apply material as controlled film. 2. non-aotomized propulsion, excellent selectivity and high transfer efficiency. 3. solvent coating material thickness can reach 0.05-0.2mm. 4. virtually eliminates masking through precise selective material applicaion. 5. Nozzle can rotate at 0 degree, 90 degree. |
● Spraying swath: 8-10mm ● Air pressure: 0.2-0.4Mpa ● Applied to max viscosity of the glue: 100cps | |
Syringe dispensing unit MS-1 | |
● Application: suited for dispensing dam of medium viscocity material | |
Standard configuration |
● 4 Axis Selective Coating Machine SC-900 |
● Industrial PC, monitor, Keyboard, mouse. |
● X/Y/Z/R 4 aix driving system. |
● 3 color alarm light. |
● Narrow spray valve DS-W10 with 35 degree tilt * 1 set |
● Needle valve DS-DJ-1 with 35 degree tilt * 1set |
● PCB clamper * 1set |
● 10L material tank * 1set |
● 2L cleaning tank * 1set. |
● 1 year parts warranty |
Optional configuration: |
● Film coating valve DS-100FA |
● Wide spray valve DS-W30 |
● Syringe dispensing unit MS-1 |
● Glue Tank mixing with vacuum (function added on existing tank) |
● Additional 10L material tank |
● Material tank weighing system |
● Bar code reader (installed at entrance of conveyor, scan barcode to automatically call program) |