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3 Axis Selective Coating Machine SC-800

Quick Overview

High Performance 3 Axis Selective Coating Machine SC-800 is equipped with high precision servo control system , various valves , CCD system ,material tank weight detecting system etc, which can provide a high efficiency conformal coating process .The maximum coating size can reach 400mm*450mm with SC-800.

Machine adopt high strength welding frame

Machine adopt high strength welding frame , X/Y/Z/R axis adopt Panasonic servo motor and ball screw to ensure high speed and stable running.

 

High precision valve with rotation and tilting device realize high precision coating with  no dead ange.

High precision valve with rotation and tilting device realize high precision coating with  no dead ange.

 

Glue weighing system can detect empty tank to  avoid missing coating.

Glue weighing system can detect empty tank to  avoid missing coating.

 

High quality parts ensures long service life.

High quality parts ensures long service life.

 

Professional coating software easily meet various requirement of coating prcoess.

Professional coating software easily meet various requirement of coating prcoess.

3 Axis Selective Coating Machine SC-800 Features :

1. Machine adopt high strength welding frame , X/Y/Z axis adopt Panasonic servo motor and ball screw to ensure high speed and stable running.

2. A variety of high precision valves can meet different coating requirements.

3.Optional CCD system can be used for programming and mark recognition.

4.Glue weighing system can avoid missing coating.

5. Optional barcode reading  system which can automatically  call program according to  barcode  for double side coating line.

6. Professional coating software easily meet various requirement of coating prcoess.

7. Industrial PC ,windows operation system , full english interface ,very easy to use.

8. Customized whole coating line is available.

3 Axis Selective Coating Machine SC-800 specification :  

  Model

  SC-800

  SC-900

  Machine stroke  

  L400mm*W450mm ,
  CCD visual range : X :350mm/Y :400mm

  L400mm*W450mm ,
  CCD visual range : X :350mm/Y :400mm

  Axis number

  X/Y/Z axis

  X/Y/Z/R axis(+/-180 degree rotable )

  Max Work Movement Speed

  Max 800mm/s

  Max 800mm/s  

  Max installable valve quantity

  2 valves

  3 valves

  Standard Valve

  Narrow spray valve,Needle spray valve

  Narrow spray valve,Needle spray valve

  Optional valve

  Film coating valve, Wide spray valve

  Film coating valve, Wide spray valve

  Valve tilting device

  N/A

  narrow spray valve and needle spray valve with tilt angle 35°

  Max PCB Component Height

  70mm

  70mm

  Programming

  manual teaching by valve or CCD, load .dxf file

  manual teaching by valve or CCD, load .dxf file

  Repeatable Accuracy

  +/- 0.05mm

  +/- 0.05mm

  Conveyor Height

  920mm±30mm

  920mm±30mm

  Conveyor direction

  only left to right

  only left to right

  Conveyor Speed

  2~5M/min

  2~5M/min

  Conveyor width adjustment

  Motorized

  Motorized

  Material  Tank

  10L

  10L

  Cleaning solvent tank

  2 L

  2 L

  PCB clamper

  Standard configuration

  Standard configuration

  Power Supply

  AC220V 50~60Hz

  AC220V 50~60Hz

  Total Power

  2 KW

  2 KW

  Air Requirement

  0.4-0.6Mpa

  0.4-0.6Mpa

  Overall Size W*D*H

  1000mm*1310mm*1700mm(not including display bracket  )

  1000mm*1310mm*1700mm(not including display bracket  )

  Weight

  550KG

  580KG

  Needle Dispensing valve

  Needle Dispensing valve is applied to areas where:

1.components are close to keep-out areas.

2.tall component require support.

3.extra glue is required.

4.glue is needed on the edge or under a component.

Needle Dispensing valve

●   Dispensing line width:min. 1.5mm

●   Air pressure:   Air pressure:   0.1-0.4Mpa

●   Applied to max  viscosity of the glue :500cps

 

  Narrow spray valve

1. Coating thickness can be adjusted by changing air pressure and moving speed.

2. Coating width can be adjusted by changing air pressure.

3. Narrow spray valve is applied to areas where: 1.most of  coating.

Narrow spray valve

●   Spraying swath: 6-10mm

●   edge definition : 2mm

●   Air pressure:   0.2-0.4Mpa

●   Applied to max viscosity of the glue :1000cps

 

   Wide spray valve

●   big spray swath ,high efficiency .Coating thickness can be adjusted by changing air pressure  and moving speed.

●   Coating width cand be adjusted by changing air pressure.

●   wide spray valve is applied to areas where: 1.large coating area without barrier.

wide spray valve

●   Spraying swath: 15-30mm

●   edge definition : 3mm

●   Air pressure:   0.1-0.4Mpa

●   Applied to max  viscosity of the glue :800cps

 

 


  Film coating valve V-5000

Feature:

1.apply material as controlled film.

2.non-aotomized propulsion ,excellent selectivity and high transfer efficiency.

3.solvent coating material thickness can reach 0.05-0.2mm.

4.virtually eliminates masking through precise selective material applicaion.

5.Nozzle can rotate at 0, 90 degree.

 Film coating valve V-5000

●   Spraying swath: 8-10mm

●   Air pressure :0.2-0.4Mpa

●   Applied to max  viscosity of the glue :100cps

 


3 Axis Selective Coating Machine SC-800 Valve specification

Valve parameter

Needle valve  

Narrow spray valve

Wide spray valve  

  spraying swath

  min dot size :1.5mm

  6-10mm

  15-30mm

  air pressure

  0.2-0.4Mpa

  0.2-0.4Mpa

  0.2-0.4Mpa

  applied to max glue viscosity

  500 cps

  1000 cps

  800 cps  

  edge definition

  1 mm  

  2 mm  

  3 mm  

  applied to

  1.components are close to keep-out areas.

  1.atomazation film can be adjusted by air pressure and moving speed ,applied to most of product.

  1.big spray swath ,highefficiency,applied to large coating area without barrier

  2.tall component require support.

  

  3.extra glue is required.

  

  4.glue is needed on the edge or under a component.

  

Standard Configuration

●   3 Axis Selective Coating Machine SC-800

●   Industrial PC ,monitor, Keyboard,mouse.

●   X/Y/Z 3 aix driving system.

●   Narrow spray valve * 1pcs

●   Needle valve * 1pcs

●   3 color alarm light

●   PCB clamper * 1set

●   10L material tank * 1set

●   2L cleaning tank * 1set

●   1 year parts warranty


Optional Configuration:

●   Film coating valve

●   Wide spray valve

●   Glue Tank mixing with vacuum

●   CCD with fiducial mark recognition system

●   Material tank weighing system

●   Bar code reader

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