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3 Axis Selective Coating Machine SC-800

Quick Overview

High Performance 3 axis Selective Coating Machine SC-800 is equipped with high precision servo control system, various valves, CCD system, material tank weight detecting system(option) etc, which can provide a high efficiency conformal coating process. The maximum coating area can reach 450mm*450mm with SC-800

Machine adopt high strength welding frame, X/Y/Z axis adopt servo motor and ball screw to ensure high speed and stable running.

Machine adopt high strength welding frame, X/Y/Z axis adopt servo motor and ball screw to ensure high speed and stable running.

 

A variety of high precision valves can meet different coating requirements.

A variety of high precision valves can meet different coating requirements.

 

Option: Glue weighing system can detect empty tank to  avoid missing coating.

Option: Glue weighing system can detect empty tank to  avoid missing coating.

 

Option: Glue Tank mixing with vacuum (function added on existing tank)

Option: Glue Tank mixing with vacuum (function added on existing tank)

The machine can dilute and stir according to the glue ratio, and then vacuum it to ensure that there are no bubbles inside the glue.

 

The machine is equipped with automatic chain cleaning function, which can fully ensure the cleanliness of the chain, ensure the quality of PCB coating, and reduce the time for machine shutdown and maintenance.

The machine is equipped with automatic chain cleaning function, which can fully ensure the cleanliness of the chain, ensure the quality of PCB coating, and reduce the time for machine shutdown and maintenance.

 

High quality parts ensures long service life, The electrical system of the machine is controlled by servo motors and servo drives.

High quality parts ensures long service life, The electrical system of the machine is controlled by servo motors and servo drives.

 

The machine is equipped with automatic valve soaking and automatic spit glue functions.

The machine is equipped with automatic valve soaking and automatic spit glue functions. When the machine is not working, the valve will automatically soak to prevent valve solidification.

 

Professional coating software easily meet various requirement of coating prcoess.

Professional coating software easily meet various requirement of coating prcoess.

 

CCD system can be used for programming and mark recognition.

CCD system can be used for programming and mark recognition.

3 Axis Selective Coating Machine SC-800 Features:

●   Machine adopt high strength welding frame, X/Y/Z axis adopt  servo motor and ball screw to ensure high speed and stable running.

●   A variety of high precision valves can meet different coating requirements.

●   CCD system can be used for programming and mark recognition.

●    Optional: Glue weighing system can avoid missing coating.

●    Optional: Glue Tank mixing with vacuum (function added on existing tank) The machine can dilute and stir according to the glue ratio, and then vacuum it to ensure that there are no bubbles inside the glue.

●   Optional: Barcode reading  system which can automatically call program according to barcode  for double side coating line.

●    Professional coating software easily meet various requirement of coating prcoess.

●    Industrial PC, windows operation system, full english interface, very easy to use.

●    Customized whole coating line is available.

3 Axis Selective Coating Machine SC-800 Specification:

  Model

  SC-800

  SC-900

  Max coating area

  L450mm*W450mm

  L450mm*W450mm

  Axis number

  X/Y/Z axis

  X/Y/Z/R axis(+/-180 degree rotable)

  Max Work Movement Speed  

  Max 500mm/s

  Max 500mm/s

  Max installable valve

  3 valves

  3 valves

  Standard Valve

  Narrow spray valve, Needle spray valve

  Narrow spray valve, Needle spray valve

  Optional valve

  Film coating valve/ Wide spray valve

  Film coating valve/ Wide spray valve

  Valve tilting device

  N/A

  narrow spray valve and needle spray valve with tilt angle 35°

  Max PCB Component Height

  Top: 100mm; Bottom: 40mm

  Top: 100mm; Bottom: 40mm

  Programming

  manual teaching by valve or CCD, load. dxf file

  manual teaching by valve or CCD, load. dxf file

  Repeatable Accuracy

  +/- 0.05mm

  +/- 0.05mm

  Conveyor Height

  900mm±30mm

  900mm±30mm

  Conveyor direction

  left to right only

  left to right only

  Conveyor Speed

  2~5M/min

  2~5M/min

  Conveyor width adjustment

  Motorized, 70 to 450mm adjustable

  Motorized, 70 to 450mm adjustable

  Material Tank

  10L

  10L

  Cleaning solvent tank

  2 L

  2 L

  PCB clamper

  Standard configuration

  Standard configuration

  Power Supply

  AC220V 50~60Hz

  AC220V 50~60Hz

  Total Power

  4.5 KW

  4.5 KW

  Air Requirement

  0.4-0.6Mpa, 20l/min

  0.4-0.6Mpa, 20l/min

  Overall Size W*D*H

  1100mm*1806mm*1784mm (not including display bracket and  alarm light)

  1100mm*1806mm*1784mm (not including display bracket and  alarm light)

  Weight

  1100KG

  1100KG

  Exhaust flowrate

  500m3/hour

  500m3/hour

  Exhaust port dimension

  Outer Diameter 85mm

  Outer Diameter 85mm

  Precision Narrow spray valve DS-W10

Coating thickness can be adjusted by changing air pressure and moving speed.

Coating width can be adjusted by changing air pressure.

Narrow spray valve is applied to areas where:

1. most of  coating.

Precision Narrow spray valve DS-W10

Precision Narrow spray valve DS-W10

 

  Needle Dispensing valve DS-DJ-1

Needle Dispensing valve is applied to areas where:

1. components are close to keep-out areas.

2. tall component require support.

3. extra glue is required.

4. glue is needed on the edge or under a component.
                 

Needle Dispensing valve DS-DJ-1

●   Dispensing line width: min. 1.5mm

●   Air pressure: 0.1-0.4Mpa

●   Applied to max viscosity of the glue: 500cps

 

  Wide spray valve DS-W30

●   big spray swath, high efficiency. Coating thickness can be adjusted by changing air pressure  and moving speed.

●   Coating width cand be adjusted by changing air pressure.

●   wide spray valve is applied to areas where:              

1. large coating area without barrier

Wide spray valve DS-W30

●   Spraying swath: 15-30mm

●   edge definition : 3mm

●   Air pressure:  0.1-0.4Mpa

●   Applied to max  viscosity of the glue: 800cps

 

  Film coating valve DS-100FA

Feature:

1. apply material as controlled film.

2. non-aotomized propulsion, excellent selectivity and high transfer efficiency.

3. solvent coating material thickness can reach 0.05-0.2mm.

4. virtually eliminates masking through precise selective material applicaion.

5. Nozzle can rotate at 0 degree, 90 degree.

Film coating valve DS-100FA

●   Spraying swath: 8-10mm

●   Air pressure: 0.2-0.4Mpa

●   Applied to max  viscosity of the glue: 100cps

 

  Syringe dispensing unit MS-1



Syringe dispensing unit MS-1

Syringe dispensing unit MS-1

●   Application: suited for dispensing dam of medium viscocity material

 

Standard configuration

●   3Axis Selective Coating Machine SC-800.

●   Industrial PC, monitor, Keyboard, mouse.

●   X/Y/Z 3-aix driving system.

●   3 color alarm light.

●   Narrow spray valve DS-W10  * 1 set

●    Needle valve DS-DJ-1 * 1set

●   PCB clamper * 1set

●   10L material tank * 1set

●   2L cleaning tank * 1set.

●   1 year parts warranty


Optional configuration:

●   Film coating valve DS-100FA

●   Wide spray valve DS-W30

●    Syringe dispensing unit MS-1

●   Glue Tank mixing with vacuum (function added on existing tank)

●   Additional 10L material tank

●   Material tank weighing system

●   Bar code reader (installed at entrance of conveyor, scan barcode to automatically call program)

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