Intelligent Component Insertion System AI-654

SELECTIVE SOLDERING
- Selective Soldering
  
  More info at www.sasinno.com
  
  Leading designer and manufacturer in the field of selective soldering technology to offers optimal solutions to all requirements.
- Selective Soldering Machine

STENCIL PRINTER
- Stencil Printers
  
  Fast, accurate printing of solder paste for SMT processing, plus ultrasonic cleaning for stencils.
- Automatic Stencil Printers
  
  Manual Printer & Related
  
  Stencil Cleaner
  
  Stencil Inspection
  
  Pneumatic Stencil Frame

PICK & PLACE
- Pick & Place Equipments
  
  SMT equipments for all levels of production.
- China Made P&P
  
  Panasonic P&P
  
  Samsung P&P
  
  Juki P&P
  
  SMD Tape Splicing Machine

AUTO INSERTION
- Auto Insertion
  
  Automatic component inserting system series including robot inserting system for odd shape component insertion, X/Y moudle inserting system for odd shape compnent and standard component insertion, and pin inserting system for terminal pin insertion, it will help you easily realize insertion automation of production line.
- ODD Insertion (THT)
  
  PIN Insertion
  
  Customized Feeder

REFLOW OVEN
- Reflow Oven
  
  Inline, batch SMT reflow oven and temperature profiler for SMT processing
- Lead Free Reflow Oven
  
  Benchtop Reflow Oven
  
  Temperature Profilers
  
  Vapor Phase Reflow Oven

WAVE & DIP SOLDERING
- Wave & Dip Soldering
  
  The best performance in fluxing, preheating capability, best wave solder dynamics, complete process flexibility, most extensive process monitoring and control system. Nitrogen is an option
- Wave Soldering
  
  Dip Soldering
  
  Wave Soldering Conveyors

SOLDERING ROBOT
- Soldering Robot
  
  High efficiency soldering system, offline automatic soldering robot, inline automatic soldering robot.
- Soldering Robot
  
  JBC Solder Station
  
  JBC Handle
  
  JBC C210 soldering tip
  
  JBC C245 soldering tip
  
  JBC C245E soldering tip
  
  JBC C470 soldering tip
  
  N2 Generator

HOT BAR SOLDERING
- Hot Bar Soldering
  
  HB4-A4 Hot bar reflow soldering system uses thermode technology based on rapid reflow by pulse heating to effectively bond flexible Board on PCB.
- Hot Bar Soldering

BGA REWORK
- BGA Rework
  
  Differenct classes BGA rework system for BGAs Precision reworking and advanced SMT components.
- BGA Rework Stations

AOI& SPI& X-RAYI& ICT TESTER
- AOI & SPI & X-RAY AND ICT TESTER
  
  Automated Optics Inspection System to improve product quality.
- AOI
  
  SMT SPI
  
  X-RAY
  
  ICT TESTER

CONVEYOR & PCB HANDLING
- PCB Handling Machines
  
  Loaders, unloaders, buffer stocker and conveyors for SMT assembly producton.
- Conveyor
  
  Loader
  
  Unloader
  
  Buffer Stocker
  
  Traffic Controller
  
  Surface Cleaner
  
  THT PCB handling

DISPENSING MACHINE
- Dispensing Machine
  
  Table top dispensing machine, high speed inline dispensing system and various valves provide a variety of dispensing solutions.
- Table Top Dispensing
  
  In line high speed dispensing
  
  Valves

CONFORMAL COATING
- Conformal Coating
  
  Table top conformal coating machine, inline conformal coating system and various valves provide a variety of conformal coating solutions.
- Table top confromal coating
  
  In line conformal coating

POTTING MACHINE
- Potting Machine
  
  ICS potting system including Normal pressure potting machine, vacuum potting machine, customized potting machine provide a variety of A/B material potting solutions.
- Potting Machine

CURING OVEN
- Curing Oven
  
  Depend on different glue, use IR or UV oven for curing purpose.
- IR Curing Oven
  
  UV Curing Oven

DRYING CABINETS
- Drying Cabinets
  
  Store moisture-sensitive SMDs and boards or reclaim exposed components to eliminate moisture-related defects.
- Desiccant Dry Cabinets
  
  Baking Dry Cabinets

TEST CHAMBER MACHINE
- Test Chamber Machine
- Test Chamber Machine

PCB ROUTER
- PCB Router And Pneumatic Depanelers
  
  Manual, automatic PCB router and pneumatic depanelers
- Pneumatic Depanelers
  
  PCB Separator
  
  Automatic PCB Router
  
  Laser Cutting Machine

SCREW DRIVING MACHINE
- Screw Driving
  
  More info at www.1clicksmt-autoscrewdriving.com
  
  Automatic screw driving machines including single head machine for 1 kind of screw, double head machine for 2 kinds of screws s and customized machines provide a variety of screw driving solutions.
- Automatic Screw Driving

COMPONENT COUNTERS
- Component Counters
  
  Quickly and accurately counting process for your component inventory.
- Automatic SMD Counters

CLEANING EQUIPMENTS
- Cleaning Equipments
  
  PCB defluxing systems, and spray & Ultrasonic stencil cleaners
- Stencil Cleaners
  
  PCBA Cleaners

COAXIAL CABLE STRIPPING
- Automatic coaxial cable stripping
  
  Semi auto and full auto coaxial cable stripping machine for all level of coaxial cable stripping production.
- Coaxial Cable Stripping

LASER MACHINE
- Laser Machine
  
  laser marking system and inkjet printing system provide a variety of barcode processing solution.
- Laser Marking
  
  FPC laser cutting
  
  SMT stencil laser cutting

INTELLIGENT STOCK SOLUTION
- Intelligent Stock Solution
- Intelligent Stock
  
  Intelligent Shelf
  
  AGV System

CONSUMABLE MATERIALS
- Consumable materials
- Solder Flux Powder
  
  Solder wire
  
  Solder Bar

Catalog 2017

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You are here: AUTO INSERTION > ODD Insertion (THT)

All Products In Category: AI-654 | AI-400 | AI-550

Quick Overview

AI-654 Standard Insertion platform with various component feeder which can easily help you realize insertion automation especially for combined standard and odd shape components .

Datasheet(PDF)


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Intelligent Component Insertion System AI-654 Sturcture
Modular design with compact machine size , can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components .
Standard equipped with High quality EPSON RS4-551S cantilever 4 axis SCARA robot which ensures the high precision insertion .
3. Cutomized clamping head can install maximum 4 clamping jaws satisfy multiple odd shape components insertion requirement .
4. Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation .
5. 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L 550*W450mm PCB.
6. Insertion abnoramal detect function can realize machine alarm ,by pass and immediate re-insertion function .
7. Optional clamping jaw changing function is available .
8. Optional intelligent support pin changing funciton greatly decrease positioning mistake and save chaning time.
9. Extraordinary vision system realize ±0.05mm insertion accuracy .
10. Windows based software , easy to operate.

Modular design with compact machine size , can be easliy intergrated into production line help you realize insertion automation .

Modular design	Modular 3 section conveyor design	High-strength base structure
Main machine+ intelligent feeder Up to 10 feeders per machine	Automatic width mechanism,Motorized PCB clamping mechanism.	Finite-element analysis, design of high-strength welding, providing a solid base for the equipment

Intelligent Component Insertion System AI-654 Robot Sturcture
	Standard equipped with High quality EPSON RS4-551S cantilever 4 axis SCARA robot which ensures the high precision insertion.

Intelligent Component Insertion System AI-654 Clamping head
Multi functional clamping Heads with optional automatic changing function :
----Leading performance, an abundant choices of clamping jaws and suction cups to offer protection for complicated plug-in work.
	● Large choice of clamping jawss and suction cups ● Insertion abnoramal detect function can realize machine alarm ,by pass and immediate re-insertion function ● Optional clamping jaw changing function is available
		Optional clamping jaw changing function is available

Intelligent Component Insertion System AI-606 Feeders
Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.
		Max : 8 trays Tray size : Max L350W250H55mm Lead reshaping function is optional.


		Max : 9 tubes Tray size : L450W20H45mm Lead forming function is optional.
Mulit layer tube feeder	Applicable parts

		Max : 5 to 8 tubes Tray size : L450W20H45mm forming funciton is not available.
Compact mulit layer tube feeder	Applicable parts

		Customized according to component , lead reshaping function is optional.
Vertical vibration feeder	Applicable parts

		Customized vibraton feeder for small batch without lead reshaping function.
Compact Vibration feeder	Applicable parts

		Suited for radial tape component with tape hole pitch of 12.7mm . lead forming function is optional.
Radial tape feeder	Applicable parts

		Suited for axial tape component with lead pitch of 5 or 10mm with lead cutting and bending function.
Axial tape feeder	Applicable parts

Intelligent Component Insertion System AI-654 Specification
MACHINE Model		AI-606			AI-654
PCB dimension	PCB size	maximum size	standard :(L)350 x (W)250mm , option: (L)300 x (W)300mm		standard :(L)550 x (W)450mm
		minimum size	(L)70 x (W)50mm		(L)70 x (W)50mm
	PCB transport direction	Left to right ,3 section conveyor			Left to right ,3 section conveyor
Scara Robot	Model	LS6-602S (EPSON), 4 axis SCARA robot			RS4-551(Epson), 4 axis SCARA robot
Insertion parameter	Insertion speed	theoretical speed		1800 CPH	1800 CPH
		actual speed		1.8 s/pcs without vision , 2.4 s/pcs with vision	1.8 s/pcs without vision , 2.4 s/pcs with vision
	Insertion accuracy			±0.05mm	±0.05mm
	Insertion species	resistor , capacitor , diode , triode ,fuse ,connector , relay, inductor ,network connector,and other odd shape components etc.
Clamping head	Picking method	clamping jaw /suction nozzle
	Clamping jaw quantity	4/6 pcs, 6pcs only for component size below L30*W30mm			Max 4 pcs
	Max component size	W 30 L 45H45 mm
	Insertion angle	flat ,0 degree.
Feeder	Feeder type	tape feeder, tube feeder, tray feede , vibration feeder and other customized feeder
	Feeder quantity	Max 10 feeders
Utility	Working power supply	1 Phase AC220V, 50HZ
	Rated power	2KW
	Work pressure	80 psi(0.5 Mpa)
	Machine size	Standard with L 350* 250mm PCB size :(L)1250 x (W1200 x (H)1800 mm Option with L 300* 300mm PCB size :(L)1250 x (W1300 x (H)1800 mm			(L)1350 x (W1400 x (H)1800 mm
	Machine weight	About 950 KG			1050KG

Intelligent Component Insertion System AI-654 Software:
Easy to Program and Operate
● Graphical User Interface ● CAD and CSV Import fucntion ● English interface available

Optional intelligent support pin changing funciton greatly decrease positioning mistake and save chaning time.




Intelligent Component Insertion System AI-654 Vision System:
Extraordinary vision system realize ±50µm insertion accuracy :
● Head CCD vision system recognize fiducial and accurately position the PCB. ● Bottom CCD vision system recognize component and accurately insert it into PCB .

Lead and component recognition for precise alignment and placement.	Verification and positioning of fiducials for precise PCB alignment and placement.