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All Products In Category:   AI-400

Intelligent Component Insertion System AI-400

Quick Overview

AI-400 Standard Insertion platform with various component feeder which can easily help you realize insertion automation especially for combined standard and odd shape components.

Intelligent Component Insertion System AI-400
1.  Compact machine size , can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components.
2. High rigidity beam structure design, X/Y/Z axis driven by servo motor ,  equipped with 6 heads,  advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.
3. Modular design, according to different feeding methods to provide virious feeding solutions. according to production requirements to provide flexible configuration, to meet pin components, irregular components of continuous feeding.
4. Cutomized clamping head can install maximum 6 clamping jaws satisfy multiple odd shape components insertion requirement. Automatic clamping jaw changing function is available.
5. Various feeder type even with forming funciton can meet mutiple component feeding and forming requirement.
6. 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L400*W400mm PCB.
7. Insertion abnoramal detect function can realize machine alarm ,by pass and immediate re-insertion function.
8. Extraordinary vision system , pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy.
9. Windows based software , full English interface , easy to operate.
 
Intelligent Component Insertion System AI-400  Dimension
AI-400 Dimension.jpg 
 
Intelligent Component Insertion System AI-400 Structure

  High rigidity beam structure design, X/Y/Z axis driven by servo motor ,  equipped with 6 heads,  advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.

 Intelligent Component Insertion System AI-400 Robot
 
Intelligent Component Insertion System AI-400 Clamping head

Multi functional clamping Heads with optional automatic changing function :

----Leading performance, an abundant choices of clamping jaws and suction cups to offer protection for complicated insertion  work.

Intelligent Component Insertion System AI-400 Clamping headd



Intelligent Component Insertion System AI-400 Software

  Easy to Program and Operate

  ● Graphical User Interface

  ● CAD and CSV Import fucntion

  ● English interface available

Easy to Program and Operate

 
Intelligent Component Insertion System AI-400 Vision System

  Extraordinary vision system ,  pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy.

  ● 3 camera photograph simultaneoously.

  ● 5 million pixel.

  ● 0.01mm vision accuracy.

Intelligent Component Insertion System AI-400 Vision System



Intelligent Component Insertion System AI-400 Feeders

  Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.

Mulit layer tube feeder图片10.jpg  Applicable parts

  Max : 9 tubes
   Tray size : L450*W20*H45mm

  Lead forming function is optional.

  Mulit layer tube feeder


  Applicable parts

   

 
Compact mulit layer tube feeder图片10.jpg   Applicable parts

  Max : 5 to 8 tubes
  Tray size : L450*W20*H45mm

  forming funciton is not available.

  Compact mulit layer tube feeder


  Applicable parts

   

 
Vertical vibration feeder图片10.jpg  Applicable parts

  Customized according to component , lead reshaping function is optional.

  Vertical vibration feeder


  Applicable parts

   

 
Compact Vibration feeder图片10.jpg Applicable parts 

  Customized vibraton feeder for small batch without lead reshaping function.

  Compact Vibration feeder


   Applicable parts

   

 
Radial tape feeder图片10.jpg Applicable parts 

  Suited for radial tape component with tape hole pitch of 12.7mm . lead forming function is optional

  Radial tape feeder


   Applicable parts

   

 
Axial tape feeder图片10.jpg  Applicable parts

  Suited for axial tape component with lead pitch of 5 or 10mm with lead cutting and bending function.

  Axial tape feeder


   Applicable parts

   

                      

 Reshape coil lead

Reshape coil lead

                      

 From lead of axial component

From lead of axial component

                      

 From lead of  box type capacitor

From lead of  box type capacitor

Intelligent Component Insertion System AI-400 Specification

MACHINE Model

AI-400

PCB dimension

  PCB size

  maximum size   standard (W)400 x (D)400mm
  minimum size   W50*D70mm  

  PCB transport direction

  Left to right , 3 section conveyor  

Driving method

  X/Y/Z/R   Driven by servo motor

Insertion parameter

  Insertion speed   theoretical speed   6000 CPH
  actual speed     0.8 s/pc to 1.2 s/pcs
  Insertion accuracy     ±0.05mm
  Insertion species             resistor , capacitor , diode , triode ,fuse ,connector , relay , inductor , network connector , and other odd shape components etc.

  Clamping head

  Picking method   clamping jaw /suction nozzle  
  Clamping jaw quantity   Max 6 pcs
  Max component size   W 30 *L 38*H35 mm
  Insertion angle   flat ,0 degree.

  Feeder

  Feeder type   tape feeder , tube feeder , tray feeder , vibration feeder and other customized feeder
  Feeder quantity   Max 16 feeders

  Utility

  Working power supply   1 Phase  AC220V, 50HZ
  Rated power   2KW
  Work pressure   80 psi(0.5 Mpa)
  Machine size   (W)1426x (D)1674 x (H)1500 mm  (not including light tower )       
  Machine weight   About 900 KG
Intelligent Component Insertion System AI-400 Application
  Application  from our customers

  Air conditioner

Air conditioner

  Home appliances

Home appliances

  Industry applications

 Industry applications

  Examples of possible Components

Examples of possible Components
 
  Customer References
Customer References
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