CATEGORIES
Are you interested in more information about this product or service? If so, please fill out the form below and representative will contact you.
AI-400 Standard Insertion platform with various component feeder which can easily help you realize insertion automation especially for combined standard and odd shape components.
| Intelligent Component Insertion System AI-400 | |
| 1. Compact machine size , can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components. | |
| 2. High rigidity beam structure design, X/Y/Z axis driven by servo motor , equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion. | |
| 3. Modular design, according to different feeding methods to provide virious feeding solutions. according to production requirements to provide flexible configuration, to meet pin components, irregular components of continuous feeding. | |
| 4. Cutomized clamping head can install maximum 6 clamping jaws satisfy multiple odd shape components insertion requirement. Automatic clamping jaw changing function is available. | |
| 5. Various feeder type even with forming funciton can meet mutiple component feeding and forming requirement. | |
| 6. 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L400*W400mm PCB. | |
| 7. Insertion abnoramal detect function can realize machine alarm ,by pass and immediate re-insertion function. | |
| 8. Extraordinary vision system , pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy. | |
| 9. Windows based software , full English interface , easy to operate. | |
| Intelligent Component Insertion System AI-400 Dimension | |
 | |
| Intelligent Component Insertion System AI-400 Structure | |
High rigidity beam structure design, X/Y/Z axis driven by servo motor , equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion. | |
 | |
| Intelligent Component Insertion System AI-400 Clamping head | |
Multi functional clamping Heads with optional automatic changing function : | |
----Leading performance, an abundant choices of clamping jaws and suction cups to offer protection for complicated insertion work. | |
 |
| Intelligent Component Insertion System AI-400 Software |
Easy to Program and Operate |
● Graphical User Interface ● CAD and CSV Import fucntion ● English interface available |
 |
| Intelligent Component Insertion System AI-400 Vision System |
Extraordinary vision system , pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy. |
● 3 camera photograph simultaneoously. ● 5 million pixel. ● 0.01mm vision accuracy. |
 |
| Intelligent Component Insertion System AI-400 Feeders | ||||
Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation. | ||||
 |  |  | Max : 9 tubes Lead forming function is optional. | |
Mulit layer tube feeder | Applicable parts |
| ||
 | |  | Max : 5 to 8 tubes forming funciton is not available. | |
Compact mulit layer tube feeder | Applicable parts |
| ||
 | |  | Customized according to component , lead reshaping function is optional. | |
Vertical vibration feeder | Applicable parts |
| ||
 | |  | Customized vibraton feeder for small batch without lead reshaping function. | |
Compact Vibration feeder | Applicable parts |
| ||
 | |  | Suited for radial tape component with tape hole pitch of 12.7mm . lead forming function is optional | |
Radial tape feeder | Applicable parts |
| ||
 | |  | Suited for axial tape component with lead pitch of 5 or 10mm with lead cutting and bending function. | |
Axial tape feeder | Applicable parts |
| ||
| ||||
 | Reshape coil lead | |||
| ||||
 | From lead of axial component | |||
| ||||
 | From lead of box type capacitor | |||
Intelligent Component Insertion System AI-400 Specification | ||||
MACHINE Model | AI-400 | |||
PCB dimension | PCB size | maximum size | standard (W)400 x (D)400mm | |
| minimum size | W50*D70mm | |||
PCB transport direction | Left to right , 3 section conveyor | |||
Driving method | X/Y/Z/R | Driven by servo motor | ||
Insertion parameter | Insertion speed | theoretical speed | 6000 CPH | |
| actual speed | 0.8 s/pc to 1.2 s/pcs | |||
| Insertion accuracy | ±0.05mm | |||
| Insertion species | resistor , capacitor , diode , triode ,fuse ,connector , relay , inductor , network connector , and other odd shape components etc. | |||
Clamping head | Picking method | clamping jaw /suction nozzle | ||
| Clamping jaw quantity | Max 6 pcs | |||
| Max component size | W 30 *L 38*H35 mm | |||
| Insertion angle | flat ,0 degree. | |||
Feeder | Feeder type | tape feeder , tube feeder , tray feeder , vibration feeder and other customized feeder | ||
| Feeder quantity | Max 16 feeders | |||
Utility | Working power supply | 1 Phase AC220V, 50HZ | ||
| Rated power | 2KW | |||
| Work pressure | 80 psi(0.5 Mpa) | |||
| Machine size | (W)1426x (D)1674 x (H)1500 mm (not including light tower ) | |||
| Machine weight | About 900 KG | |||
| Intelligent Component Insertion System AI-400 Application |
| Application from our customers |
Air conditioner |
 |
Home appliances |
 |
Industry applications |
 |
Examples of possible Components |
 |
| Customer References |
 |
ILIKELEO
Leopeng_keentec
sales@1clicksmt.com