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PC & PLC for controlling
High quality sprayer driven by servo motor
Unique selective fluxing function
1.8m or 2.4m preheating zone length
Preheating hot air speed adjustable by software
Cast iron coated with ceramic for lead-free application.
Auto solder pot in/out, up/down function
Heavy duty titanium finger conveyor
Industry 4.0 capable
| ● In-loading system: which can connect with the insertion conveyor directly, the sensor at bottom for counting and spray fluxer on/off. |
| ● Individual stepper motor for inloading conveyor’s speed control and signal connection, make SMEMA connection in wave solder capable. ● Optional barcode scan camera will collect machine info and also change program for mixed PCB. |
| Revolutionary Selective Fluxing ● Our "Selective fluxing function" is a game-changer, enabling you to utilize a board or carrier's image to meticulously control the spray nozzle’s activity. This ensures flux is used only where necessary, slashing flux consumption in half and significantly minimizing waste. |
| ● Flux is adding via a SMC pump automaticlly, save operator's time and job. |
| ● Standard equipped with 3 hot air convection preheating zone at bottom, and 1 top hot air convection preheating zone (3rd zone). For L version, it’s with 4 hot air convection preheating zones at bottom and 1 top zone. |
| ● 3 phase hot air motor controlled by inverter, speed is freely adjustable in the software. |
| ● Preheating module can be easily taken out for maintenance. |
Cast iron coated with ceramic solder tank, or full Ti material made solder pot, wave tunnel and wave nozzle, capable for Lead free. Two wave nozzle, one is for turbulent wave and another is for flat wave. | |
| ● Solder Pot Innovation: At the heart of our machine lies the advanced solder pot, equipped with an innovative auto in/out trolley system. This feature is a game changer, allowing for quick and seamless swaps between leaded and lead-free solder pots. |
| ● Pre-Warm Capabilities: Gone are the hours of waiting for your solder pot to reach the necessary temperatures. Our optional pre-warm electrical box allows you to preheat a spare solder pot to 200°C or any required temperature outside the machine. This ensures that your solder pot is ready to go when you need it, minimizing downtime and maximizing productivity. |
| ● Special design for wave driving system, it can be easily taken out for maintenance. |
| ● Optional with solder bar auto feeding with revolver design |
| ● Powerful cooling motor with top/bottom cooling system. |
| ● iWA Wave Solder Machine comes standard equipped with two exhaust blowers — one positioned strategically above the fluxing section and the other above the soldering section. Also, exhausting flow alarm is optional. |
| ● All brand electrical parts, such as DELTA PLC, ABB breaker, DELTA inverter, etc all wiring cetificated by CE. |
| ● Full English software based on Windows 10 OS, easy to operate. |
iWA series Lead Free Wave Solder Machine Features: |
Robust ! |
Unparalleled Stability with Robust Design |
Our machine is engineered for excellence, featuring a double buckle chain design that redefines durability and stability. This innovative approach ensures an outstanding bearing ability, comfortably supporting a full load of up to 50kg without compromising the precision or quality of your soldering tasks. Welcome to a world where robustness meets unmatched performance. |
Advanced Conveyor System for Precision |
At the heart of our wave solder machine lies an advanced Conveyor System, meticulously equipped with a sophisticated servo motor for closed-loop control. This cutting-edge feature guarantees consistently stable conveyor speeds and precise board handling, ensuring every PCB is treated with the care and accuracy it deserves. Prepare for a seamless production flow that maintains the highest standards of reliability. |
Exceptional Preheating Zones for Optimal Preparation |
The machine is available in two versions tailored to meet your specific needs - the iWA version boasts a robust preheating zone of 1.8 meters, while the iWA-L version expands this zone to an impressive 2.4 meters. Additionally, the option to fully integrate top side preheating length ensures your PCBs receive ample thermal preparation before encountering the solder pot. This meticulous preheating process minimizes defects and enhances solder quality, setting the stage for flawless results. |
Innovative Solder Pot for Lead-Free Excellence |
Experience the future of soldering with our thick cast iron solder pot, expertly coated with ceramic to accommodate lead-free solder perfectly. Designed with longevity and performance in mind, this solder tank is so reliable that we offer a staggering 5-year warranty. The thoughtful construction ensures consistent temperature management and solder quality, providing you peace of mind and superior soldering results for years to come. |
Intelligent ! |
Seamless Pre-Warming Function |
At the touch of a button, our machine begins a meticulous preparation phase, intelligently managing tasks from melting solder to preheating and even conducting an automatic check of the fluxer nozzle and flux levels. This unique "Pre- Warming" function is designed to save precious time, ensuring everything is perfectly set for when production needs to start. |
Intelligent Pre-Stop Mechanism |
Another touch, another marvel; with our "Pre-STOP machine function," the machine gradually ceases operations, ensuring every component - from the solder pot heating to the motor and the blowers - is turned off in a precise sequence. This carefully orchestrated cool-down process guarantees the longevity of the machine by preventing damage to its parts, proving that we prioritize not just performance but also durability. |
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Intelligent ! |
Comprehensive Consumption Statistics |
Setting it apart from any wave soldering equipment on the market. It features an advanced monitoring system including: |
Flx-Statistics: Keep your flux consumption daily and monthly tracking. |
Sod-Statistics: Monitor your solder usage dairly and monthly. |
Gen-Enegstatis: Beyond just soldering materials, our machine provides comprehensive insights into its own energy usage with daily and monthly power consumption statistics. |
The meticulous tracking of flux, solder, and power consumption not only paves the way for unprecedented efficiency but also marks a significant leap towards sustainable manufacturing practices. By providing real-time data on material and energy usage, the Wave Solder Machine empowers you to make informed decisions that align with both environmental and economic goals. |
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Intelligent ! |
Revolutionary Selective Fluxing |
Our "Selective fluxing function" is a game-changer, enabling you to utilize a board or carrier's image to meticulously control the spray nozzle’s activity. This ensures flux is used only where necessary, slashing flux consumption in half and significantly minimizing waste. |
Fluxer Nozzle Auto Cleaning |
With the simple flip of a switch, change the flux and IPA source to the fluxer nozzle, initiating an automatic cleansing of the piping and nozzle upon machine stop. This feature not only saves the operator’s time but also enhances the maintenance of the machine’s integral components. |
Automated Flux Management |
Our system doesn’t stop there. With auto-flux adding and draining capabilities, it ensures the machine remains clean and flux quality is maintained during downtime, delivering safety and consistency. |
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Intelligent ! |
Smart Temperature and Wave Adjustment |
The software intuitively adjusts the hot air speed in the preheating zone and modifies the wave’s height based on the PCB's distance from the solder pot. This adaptability reduces solder dross and ensures optimal soldering quality. |
Convenient Weekly Timer |
Programming the machine has never been easier. A 1-week timer function allows for straightforward scheduling of the machine's solder melting times, making it simple to plan for weekly production needs. |
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Saving ! |
Operator Time Saving |
Auto-Fill Flux Feature: Automates the process of filling flux, dramatically reducing manual intervention and ensuring consistent quality. |
| Auto-Drain Flux System: Simplifies the maintenance by automatically draining the flux, keeping the system clean with minimal effort. |
| Auto-Cleaning Fluxer Nozzle: Keeps the fluxer nozzle in optimal condition without manual cleaning, ensuring uninterrupted performance. |
| Modular Preheating Zone: Each zone of the preheating system is modular, designed to be easily removed like a drawer. This feature simplifies maintenance and accelerates troubleshooting. |
| Solder Pot with Auto In/Out Trolley: The solder pot is equipped with an innovative in/out trolley system, facilitating easy exchanges between lead-free and leaded solder processes, making it versatile and future-proof. |
Consumption Saving |
Selective Fluxing: Revolutionary selective fluxing technology reduces flux consumption by over 50%. It intelligently targets only the boards requiring flux, minimizing waste and optimizing resource use. |
| Intelligent Preheater Control: Our preheater doesn't just blast at maximum power. It smartly adjusts the RPM to provide intense heat when necessary and a gentle breeze otherwise, significantly saving on electricity costs. |
| Adaptive Wave Pump: The wave pump adjusts its height according to the presence of a board. This prevents unnecessary solder dross generation, thereby saving on solder costs without compromising on quality |
iWA series Lead Free Wave Solder Machine specification | ||||
Model | iWA-450 | iWA-600 | iWA-450L | iWA-600 |
PCB width | max 450MM | max 600MM | max 450MM | max 600MM |
| Running power / General power | 12KW/36KW | 15KW/43KW | 14KW/41KW | 118KW/50KW |
Machine Dimension | 4558(L)*1612(W)*204 2(H) | 4558(L)*1762(W)*204 2(H) | 5448(L)*1612(W)*204 2(H) | 5448(L)*1762(W)*204 2(H) |
Net Weight | 2100KG | 2500KG | 2500KG | 3000KG |
Controlling System | PC+PLC control | PC+PLC control | PC+PLC control | PC+PLC control |
| Infeeding Conveyor Height | 750mm+/- 20mm | 750mm+/- 20mm | 750mm+/- 20mm | 750mm+/- 20mm |
Conveyor Speed | 300MM-2000MM/Min | 300MM-2000MM/Min | 300MM-2000MM/Min | 300MM-2000MM/Min |
Conveyor Type | Heavy duty Ti finger | Heavy duty Ti finger | Heavy duty Ti finger | Heavy duty Ti finger |
Conveyor Driver | Servo motor drive | Servo motor drive | Servo motor drive | Servo motor drive |
PCB Direction | L to R, optional R to L | L to R, optional R to L | L to R, optional R to L | L to R, optional R to L |
Flux adding | Automatic | Automatic | Automatic | Automatic |
Spray driver | Servo motor drive | Servo motor drive | Servo motor drive | Servo motor drive |
Flux tank level alarm | standard | standard | standard | standard |
Fluxing path | selectively or full board | selectively or full board | selectively or full board | selectively or full board |
Preheat | 3 bottom +1 top hot air convection zone | 3 bottom +1 top hot air convection zone | 3 bottom +1 top hot air convection zone | 3 bottom +1 top hot air convection zone |
Preheat power | 5kw/zone | 6kw/zone | 5kw/zone | 6kw/zone |
Preheat temp | Max:200℃ | Max:200℃ | Max:200℃ | Max:200℃ |
| Length of preheating zone | 1800mm | 1800mm | 1800mm | 1800mm |
Solder Pot Volume | Max: 550kg | Max: 700kg | Max: 550kg | Max: 700kg |
| Solder Pot Material | cast iron coated with ceramic OR Ti material | cast iron coated with ceramic | cast iron coated with ceramic OR Ti material | cast iron coated with ceramic |
| Solder Pot Temperature | Max: 300℃ | Max: 300℃ | Max: 300℃ | Max: 300℃ |
| Wave Number | Dual Waves | Dual Waves | Dual Waves | Dual Waves |
Solder Pot Up / Down | Automatically | Automatically | Automatically | Automatically |
| Solder Pot In / Out | Automatically | Automatically | Automatically | Automatically |
Exhausting blower | Standard equipped 2sets, Dia 200mm | Standard equipped 2sets, Dia 200mm | Standard equipped 2sets, Dia 200mm | Standard equipped 2sets, Dia 200mm |
| Air Supply | 3-5BAR | 3-5BAR | 3-5BAR | 3-5BAR |
Power supply | 3PH 380V 50HZ or 3PH 220V | 3PH 380V 50HZ or 3PH 220V | 3PH 380V 50HZ or 3PH 220V | 3PH 380V 50HZ or 3PH 220V |
ILIKELEO
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