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A-330&A-510 Series Offline Automated Optics Inspection Machine is deal for post-flow and post wave soldering inspection .With core accurate positioning technology which can deal with PCB warpage and flexible board to reduce false report.Stable granite platform with precision servo driven system realise high speed inspection, powerful software is ideal for false soldering inspection .
| Four-channel light source system |
| Solder pad positioning |
| Inspection on 01005(Option)and fine pitch IC A-330 & A-510 adopt the highest resolution of 10μ, equipped with high definition industrial camera, which guarantee the inspection on 01005/03015 and fine pitch IC.Base on the precise positioning per solder pad and per component body , A-330 & A-510 can search out tiny solder pad for 01005/03015 and IC, find out the end of IC lead precisely, this can ignore the influence due to any changes on the length of incoming IC lead. |
| Flexible PCB Inspection Flexible PCB is easy to bend and deform, which could cause the offset of inspection window, also the inspection side is not a flat surface. A-330 & A-510 adopts its exclusive software offset positioning technology and the professional lens, which can be applicable to the inspection of flexible PCB. |
| Character Inspection A-330 & A-510 ’s character identification technology is unique and accurate, owns extraordinary ability of error correction, A-330 & A-510 can search the position of character precisely, to follow the direction to analogue and recover the broken position, so as to reduce the false call rate. |
| Automatic correction of inspection window for whole board of components When making the program , it is required to correct shift the inspection window to the right position to avoid more false call. PCB warpage will make the inspection window generated from the CAD data shift away the actual test position . Comparing with the AOI of manually adjustment of each inspection window, the automatic correction function of whole board of components can reduce the programming time by at least 30%. |
 | Advanced hardware architecture Robust machine frame with granite platform, high precision servo motor , precision ball screw,and linear module all guarantee the precision and speed of the machine.The core parts are provided by global first tier suppliers which guarantees the stability and reliability of the machine |
A-330/510 Automated Optics Inspection Machine Feature
● For post-flow and post wave soldering offline inspection. |
● 15um high resolution for 0201 component, optional 10um high resolution for 01005 components. |
● Feature analysis algorithm logic functions for solder joint inspection |
● Powerful algorithm logic functions for odd shape component inspection |
● Position offset correction software for flexible PCB inspection |
● Intelligent programmable control RGBW ring shape LED light source . |
● Stable granite platform |
| ● High precision X/Y servo motor with ball screw and linear rail |
| ●Stable telecentric optical Lens |
| ●High accuracy Basler 5 Mpixels CMOS camera |
| ●Complete algorithm for wave soldering dip component inspection |
●Powerful SPC data analysis function, including defect report, fasle call statistic analysis, production process quality monitoring |
A-330 & A-510 Specifications | ||||
| Model | A-330 | A-510 | ||
| Image System | Camera | Basler 5 Mpixels CMOS Camera | ||
| Resolution(FOV inspection size) | Standard 15µ（38.4*28.8mm）for minimum 0201 components Optional 10µ（25.6*19.2mm ) for minimum 01005 components , with 10um resolution camera system ,inspection speed will be a little slower than 15um camera system . | |||
Lens | Tele-centriclens | |||
Lighting | 4 color ring shape LED（RGBW） | |||
| Motion System | X/Y Movement | AC Servo | ||
Platform | Granite , Hiwin ball screw and linear rail. | |||
Width Adjustment | Manual adjustment,automatic PCB clamping | |||
| Hardware | Operation System | WINDOWS7 | ||
Power Supply | 1ph 200-240V，50/60Hz，5A | |||
Air Supply | 0.4-0.6Mpa | |||
Machine Size | L880*D1150*H1282mm | L1080*D1450*H1282mm | ||
Weight | 430kg | 590kg | ||
| PCB Size | Size | 50*50-430*330mm | 50*50-510*650mm | |
Thickness | ≤6.0mm | |||
PCB Weight | 5kg | |||
Clearance | Top/Bottom：25/60mm | |||
Clamping Edge | 3.0mm | |||
| Inspection Catagories | Paste | Bridge, Misalignment, Insufficient/Extrasolder, Foreignmaterial. | ||
| Component：Wrongcomponent, Missing, Polarity, Misalignment, Billboard, Reversed, Tombstone, Damaged, IC lead bent, Foreign material | |||
Post Reflow | Solderjoint：No solder,Insufficient/Extra solder,Bridge,False welding,Solder ball. | |||
Wave Soldering | Insert pin,No solder,Insufficient/Extrasolder,Hole,False welding,Solderball. | |||
Inspection Component | Chip:03015 and above LSI:0.3mm pitch and above Others:Odd shape component. | |||
Inspection Speed | 200-250ms/FOV | |||
Barcode reader | Optional ,Camera directly read 1D or 2D barcode with optional software. | |||
Standard configuration:
1.A-300 or A-510 Automated Optics Inspection Machine
2.SPC software dongle key (combined with AOI machine）
Option configuration:
1.Offline programming software
2.Milkey Barcode reader software )
3.Barcode reader software
Remark : Dedicated bar code reader software which can make AOI camera directly read 1D,2D
barcode, the inspection data can be related to barcode and saved on repair station
PC, then operator can read bar code later to get all inspection defects .
4.Color Calibration plate Used to calibrate Camera.
5.Offline programming PC
6.UPS power Uninterrupted Power Supply to protect data loss when sudden power lost.
7.Anti-static belt
ILIKELEO
Leopeng_keentec
sales@1clicksmt.com