NBT-184i is a Inline high-speed LED surface mounting system equipped with four suction nozzles and single-cantilevered SMT head. It reaches the highest speed of 22,000 CPH . Its vision centering system ensures that components can be surface-mounted accurately and reliably ,available with 1200 mm max board length
Inline LED Pick And Place Machine NBT-184i Details: | |||
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● X/Y axis adopt Panasonic AC servo-motors and Japan made ball screw and guide rials, which ensures higher mounting speed and mounting accuracy . Four independent control spindles can realize theoretical 22,000 cph mounting speed. |
● Bottom CCD with image recognition technology calibrate component position and angle to ensure placement accuracy. | |
● Mounting head is equipped with Fiducial mark recognition CCD which can accurately potion PCB and soldering pad. | |
● Picking nozzles are equipped with Panasonic digital air pressure sensor, system alarms under the condition of lack or missing components to remind the operator to supplement components in time. | |
● Feeder station is equipped with height detect sensor which can ensures feeder in stalled in place to prevent head crash accident. | |
● lnline guide rail with standard SMEMA interface can be easily connected with SMT product line. | |
● Equipped with vacuum pump to ensures the stable picking and placing process and reduce the air consumption in factory. | |
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● Dimension of external structure |
Inline LED Pick & Place Machine NBT-184i Feature
● X/Y/Z axis adopt Panasonic AC servo-motors and its driving systems, which gives us higher mounting speed and longer service life while mounting ,accuracy and stability are guaranteed. |
● Both X and Y axis adopt the design solutions of universal surface mount system and are equipped with Made-in-Japan high-precision lead screws and linear guide rails, thus improving part movement’s smoothness and coordination, reducing the abnormal noise, and accordingly realizing the longest service life and the best precision increasing the work accuracy up to within + / - 0.05 mm. |
● Traditional arch-type beam structure is used. Both component feeder and PCB are fixed. SMT head (which is installed with four vacuum suction nozzles) moves back and forth between the feeder and the PCB, where components are taken out from the feeder, their positions and directions are adjusted, and then they are mounted on the PCB. |
● The SMT head is equipped with industrial-level camera and light source. This fiducial camera installed on SMT head can recognize component soldering pads and MARK points intelligently and detect soldering pads’ correct position and identify component’s center points clearly, thus avoiding the shortcomings of mechanical zero-point identification or positioning-pin alignment and ensuring the SMT accuracy. |
● The vision centering system and the camera recognition system for components are fixed. The SMT head flies across over the camera to perform component imaging and identification. This way, the vision centering system can adjust x,y axis offset and z axis angles Inlineally and identify any components. |
● The two sides of the feeder station are equipped with infrared sensors to detect if feeder is installed in place, prevent such accidents from happening as floating and monitor whether the feeder stays within its safety limits. |
● Panasonic digital pressure testing device is used and Inline alarm system is added for component shortage so that the operator can replenish components in time even if components run short or used up. |
● Industrial-level computer and English windows operating system are used as controller to bring user friendly interface and stable operation. |
Inline LED Pick And Place Machine NBT-184i Specification: | |||
PCB Parameter | PCB size | (L)1200 x (W)300mm | |
(L)50 x (W)50mm | |||
PCB conveyance direction | Left to right only | ||
Mounting Parameter | Mounting speed | theorectical 22,000 CPH , average 18,000 CPH | |
Mounting accuracy | CHIP-LED | ±0.05mm | |
Mounting species | LED | LED lights, such as corry, philips, osram and imitated lumen; | |
CHIP | 0603、3014、2835、5050 、□15mm IC, ,max height : 5mm | ||
Vision System | Reference camera installed in SMT head + Bottom vision centering system for component. | ||
Suction head | Single-cantilevered, 4 suction nozzles | ||
Feeder | 8mm, 12mm,16mm,24mm | ||
Feeder station | 10 x 8mm | ||
Motion System | X-axis drive system | Panasonic AC servo-motor and ball screw | |
Y-axis drive system | Panasonic AC servo-motor and ball screw | ||
Z-axis drive system | Panasonic AC servo-motor and synchronous belt | ||
θ-angle drive system | SAMSR step motor | ||
Utility | Power supply | Single phase, AC220V | |
Rated power | 1500W | ||
Operating air pressure | 0.5 Mpa | ||
Dimensions | (L)2250 x (W)940 x (H)1549mm | ||
Weight | About 650 KG |
Inline LED Pick & Place Machine NBT-184i Include
NBT-184i Configurations (Standard Included):
◎ NBT-184i Pick And Place Machine
◎ Four pick and place heads in a single gantry
◎ High-precision ball screw drive
◎ Industrial PC with LCD display, keyboard and mouse
◎ 10 feeder stations
◎ Reference camera for fiducial recognition and teaching
◎ Vision centering camera
◎ Win7based advanced pick and place control software
◎Industrial PC with LCD display, keyboard and mouse
◎ 1-year warranty