A-600 Series Inline Automated Optics Inspection Machine is deal for pre-flow, post-flow and inline paste inspection. With core accurate positioning technology which can deal with PCB warpage and flexible board to reduce false report.Stable granite platform with precision servo driven system realise high speed inspection, powerful software is ideal for false soldering inspection .
Magic-LITE four-channel light source system | |
Solder pad positioning | |
Component Positioning Adopt vector technology and outline searching algorithm, A-600I & A-600DI can position the component body and output the coordinate of X, Y, and θ precisely, calculate the offset value of component body to the solder pad. | |
Advanced component library technology A-600I & A-600DI has installed the default component library , which contains default settings such as inspection window, color, inspection criteria and etc. User can recall these component at their convenience. A-600I & A-600DI also provide Link function, which can link component part number or package with the library, this can significantly shorten the time of programming and the time of program fine tuning. If with full and complete library in place, it only requires 30 minutes for programming, 2 or 3 PCS PCB for programming fine tuning. | |
Poor soldering inspection Based on precisely positioning on solder pad, A-600I & A-600DI can analyze the details of solder pad, use more features for the analysis, no matter what poor soldering either for chip or IC cannot be escaped. | |
Inspection on 01005/03015 and fine pitch IC A-600I & A-600DI adopt the highest resolution of 10μ, equipped with high definition industrial camera, which guarantee the inspection on 01005/03015 and fine pitch IC.Base on the precise positioning per solder pad and per component body, A-600I & A-600DI can search out tiny solder pad for 01005/03015 and IC, find out the end of IC lead precisely, this can ignore the influence due to any changes on the length of incoming IC lead. | |
PTH component inspection A-600I & A-600DI has a specially designed algorithm for PTH components for after-wave soldering inspection. | |
Flexible PCB Inspection Flexible PCB is easy to bend and deform, which could cause the offset of inspection window, also the inspection side is not a flat surface. A-600I & A-600DI adopts its exclusive software offset positioning technology and the professional lens, which can be applicable to the inspection of flexible PCB. | |
Automatically Switching Inspection Program Between Bottom and top side. A-600I & A-600DI can identify bottom or top side of PCB automatically call the correspondent program for inspection. | |
Automatic correction of inspection window for whole board of components When making the program, it is required to correct shift the inspection window to the right position to avoid more false call. PCB warpage will make the inspection window generated from the CAD data shift away the actual test position. Comparing with the AOI of manually adjustment of each inspection window, the automatic correction function of whole board of components can reduce the programming time by at least 30%. | |
Advanced hardware architecture Robust machine frame, high precision servo motor , precision ball screw, and linear module all guarantee the precision and speed of the machine.The core parts are provided by global first tier suppliers which guarantees the stability and reliability of the machine. |
A-600I & A-600DI Automated Optics Inspection Machine Feature
● For pre-flow, post-flow and inline paste inspection |
● High resolution for 03015 component |
● Feature analysis algorithm logic functions for solder joint inspection |
● Powerful algorithm logic functions for odd shape component inspection |
● Position offset correction software for flexible PCB inspection |
● Intelligent programmable control RGBW ring shape LED light source |
● Stable granite platform |
● High precision X/Y servo motor with ball screw and linear rail |
● Stable telecentric optical Lens |
● High accuracy Basler 5 Mpixels CMOS camera |
● Offline programming and real-time debugging |
● Complete algorithm for wave soldering dip component inspection |
● Powerful SPC data analysis function, including defect report, fasle call statistic analysis, production process quality monitoring |
● 3 point check function |
A-600I & A-600DI Online Automated Optics Inspection Machine Specifications | |||||
Model | A-600I | A-600DI | A-600SI | A-600SDI | |
Image System | Camera | Basler 5M pixels CMOS Camera | Basler 12M pixels CMOS Camera | ||
Resolution | 15µ(38.4*28.8mm)/10µ(25.6*19.2mm)choosable | 9µ(36*27mm)/6µ(24*18mm)choosable | |||
Lens | Tele-centric lens | ||||
Lighting | 4 color ring shape LED(RGBW) | ||||
Motion System | X/Y Movement | AC Servo | |||
Platform | Granite, Hiwin ball screw and linear rail. | ||||
Width Adjustment | Automatic | ||||
Flow Direction | L→R or R→L | ||||
Fixed Edge | Front | ||||
Hardware | Operation System | WINDOWS7 | |||
Repair station PC configuration | Dell, I3 CPU, 4G memory , 500G hard disk, 1T hard disk optional | ||||
Communication | Ethernet,SMEMA | ||||
Power Supply | 1ph 200-240V,50/60Hz,5A | ||||
Air Supply | 0.4-0.6Mpa | ||||
Machine Size | L940*D1360*H1520mm | ||||
Weight | 900kg | 950kg | 900kg | 950kg | |
PCB Size | Size | 50*50-510*600mm | 50*50-510*W(W₁+W₂<650)mm | 50*50-510*600mm | 50*50-510*W(W₁+W₂<650)mm |
Thickness | ≤6.0mm | ||||
PCB Weight | 3kg | ||||
| Top/Bottom:25/45mm | ||||
Clearance | Top Clearance 25-60mm Adjustment,Bottom Clearance 60mm Optional | ||||
Clamping Edge | 3.0mm | ||||
Inspection Catagories | Paste | Bridge, Misalignment, Insufficient/Extrasolder, Foreignmaterial. | |||
| Component:Wrongcomponent, Missing, Polarity, Misalignment, Billboard, Reversed, Tombstone, Damaged, IC lead bent, Foreign material | ||||
Post Reflow | Solderjoint:No solder,Insufficient/Extra solder,Bridge,False welding,Solder ball. | ||||
Wave Soldering | Insert pin,No solder,Insufficient/Extrasolder,Hole,False welding,Solderball | ||||
Inspection Component | Chip:0201 and above LSI:0.3mm pitch and above Others:Odd shape component | Chip:01005 and above LSI:0.3mm pitch and above Others:Odd shape component | Chip:03015 and above LSI:0.3mm pitch and above Others:Odd shape component | Chip:03015 and above LSI:0.3mm pitch and above Others:Odd shape component | |
Inspection Speed | 200-250ms/FOV | ||||
Barcode reader | Optional ,Camera directly read 1D or 2D barcode with optional software. |
Standard Configurations :
◎A-600I or A-600DI Automated Optics Inspection Machine
◎ Repair station PC (Dell, I3 CPU, 4G memory , 500G hard disk).
Remark :Connecting with AOI machine with SPC software ,to check the inspection defects
and do Statistic analysis. .
◎ Offline programming software dongle key.
◎ SPC software dongle key (combined with AOI machine )
Option configuration:
◎ Offline programming software
◎ SPC software (Inspection data analysis software )
◎ Barcode reader software
Remark : Dedicated bar code reader software which can make AOI camera directly read 1D,2D
barcode, the inspection data can be related to barcode and saved on repair station
PC, then operator can read bar code later to get all inspection defects
◎ Color Calibration plate
Used to calibrate Camera.
◎ Offline programming PC .
◎ UPS power
Uninterrupted Power Supply to protect data loss when sudden power lost.
◎ Anti-static belt
◎ Bar code scanning gun
If the bar code is on bottom side of PCB , then can use this device to read bar code on bottom side.