Z-500BI Bottom inspection type Inline AOI Machine is deal for bottom side component inspection, and Inline wave solder inspection. With core accurate positioning technology which can deal with PCB warpage and flexible board to reduce false report.Stable granite platform with precision servo driven system realise high speed inspection, powerful software is ideal for false soldering inspection.
Four-channel light source system The four-channel light source system is specially designed for PCBA inspection. RGB multi-angle ring light can reflect the 3D information of solder joint, white light can be used for all kinds of inspection for the red glue process on an effective way. Professional optic architecture design ensures the evenness of light distribution within each FOV, which reduces the false call rate significantly while ensure to catch the defects. | |
THT component inspection Z-500BI has a specially designed algorithm for THT components for after-wave soldering inspection. | |
After the program test, there are more than 3 detection points for false reporting of insufficient. Batched study can be adopted to debug the program conveniently and quickly. |
Z-500BI Inline Automated Optics Inspection Machine Features: |
1. For PCB bottom side inline inspection and inline wave solder inspection. |
2. Wave solder components algorithm. |
3. Feature analysis algorithm logic functions for solder joint inspection. |
4. Stable granite platform. |
5. High precision X/Y servo motor with ball screw and linear rail. |
6. Powerful SPC data analysis function, including defect report, fasle call statistic analysis, production process quality monitoring. |
Z-500BI Inline Automated Optics Inspection Machine Specification | ||
Model | Z-500BI | |
Image System | Camera | The Imaging Source 5 Mpixels CMOS Camera |
Resolution(FOV inspection size) | Standard: 25µm/Pixel FOV :64.8mm×51.2mm | |
Optional: 15µm/Pixel | ||
Lens | Tele-centriclens | |
Lighting | RRGB coaxial ring tower LED light source | |
Motion System | X/Y Movement | AC Servo |
Platform | Granite , Hiwin ball screw and linear rail. | |
Width Adjustment | Automatic adjustment,automatic PCB clamping | |
Conveyor height | 750mm±50mm | |
Flow Direction | L→R | |
Hardware | Operation System | WINDOWS7 |
Power Supply | 1ph 200-240V,50/60Hz,5A | |
Air Supply | 0.4-0.6Mpa | |
Machine Size | 1180mm(L)*1350mm(W)*1380mm(H) | |
Weight | 700kg | |
PCB Size | Paste | 100*50mm~510*460mm |
Thickness | ≤5.0mm | |
Clearance | Top:110mm,Bottom:40mm(option:60mm) | |
PCB Weight | 3kg | |
Clamping Edge | 3.5mm | |
Inspection Catagories | Operation System | Bridge,Misalignment,Insufficient/Extrasolder,Foreignmaterial |
Component | Wrongcomponent,Missing,Polarity,Misalignment,Billboard,Reversed,Tombstone,Damaged,IC lead bent,Foreign material | |
Post Reflow | Solderjoint:No solder,Insufficient/Extra solder,Bridge,False welding,Solder ball | |
Wave Soldering | Insert pin,No solder,Insufficient/Extrasolder,Hole,False welding,Solderball | |
Inspection Component | Chip:0201 and above LSI:0.3mm pitch and above Others:Odd shape component |
Standard configuration : |
1. Z-500BI Automated Optics Inspection Machine. |
2. Offline programming software dongle key. |
3. SPC software dongle key (combined with AOI machine) |
4. Color Calibration plate. |
|
Optional configuration : |
1. Offline programming software. |
2. Offline programming PC. |
3. UPS power. |
4. Barcode reader. |