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E400 is a CE certificated compact Lead Free Wave Solder Machine with inline finger conveyor, stepper driven spraying fluxer, hot air preheat zone & Ti dua wave solder pot.
| In-loading system Which can connect with the insertion conveyor directly, the sensor at bottom for counting and spray fluxer on/off;with ruler and and needle for instruction of width |
| Conveyor system Ti fingers. In this machine the same conveyor rail can accommodate for both L finger and Hook finger, customer can choose any of them or mixed them. |
| Fluxing sysytem Air supply to spray flux system, all the air flow pressure is adjustable by flow pressure meter. |
| Movement of fluxing system The high quality sprayer driven by stepper motor and rail / slider, moving speed set on touchscreen, stepper driver and PLC control system make a smooth and low noisy movement . Compare with traditional air cylinder drive, the moving speed can be set in touchscreen and moving speed will not be influented by air pressure like air cylinder. |
| Preheating system 1 individual bottom preheating zone,the heaters can be drawn out at rear of machine, the blowers can be drawn out at bottom of preheat, very easy for maintenance. |
| Soldering system Titanium solder pot made by 3mm thickness pure Ti material.It can be move in/out automatically, with the quick connector for solder pot, it's easy for swap between leaded and lead-free. Italy wave motor will keep the wave stable and long lifetime. |
| Easy change between leaded and lead free solder pot. Solder pot is equipped with quick connector and trolley, can easy change between leaded and lead free solder pot. |
| Nitrogen option Optional with N2 feeding system, enhance the solderbility and reduce solder dross generation. |
| Human interface User-frienly interface is easy to be operated,temperature can be set/ saved/ modified in touchscreen. |
| Parameter saving PLC and touchscreen controlling system which can save more than 50 sets parameters. |
| Control system Touchscreen and PLC for controlling system. |
| Electrial All brand electrical parts , such as Panasonic conveyor motor , Mitsubishi breaker , Schneider transducer etc all wiring cetificated by CE. |
| SMEMA Connection Standardly equipped with SMEMA connector for inline production. |
| Aging before package Dry partical with safty certification used in machine to avoid moisture, Vacuming package for long distance shipping,Plywood case and metal frame for big case. |
E400 Lead Free Wave Solder Machine Features
● PLC and touchscreen controlling system which can save more than 50 sets parameters. User-frienly interface is easy to be operated, temperature can be set/saved/modified in touchscreen. |
● The high quality sprayer provides perfect atomization performance of the flux.It is driven by stepper motor and rail / slider, moving speed set on touchscreen, stepper driver and PLC control system make a smooth and low noisy movement. |
● Forced air convection preheat zone creates enough uniform heat for the PCB.Specially designed preheating system makes maintenance easier,motor and blower can be dismantled easily from bottom,heater can be move out from rear side like drawer. |
● Adopt cast iron heater for the solder pot, its mounted outside of the solder pot. This new assembling way prolongs the lifetime of the solder pot. |
● Dual wave solder pot. Both wave heights are controlled invidually by transducer. Changing the wave height via adjusting the frequency of wave motor's power supply in touchscreen. |
● Solder pot is made of Ti material, 100% capable for the lead-free solder. |
● Customer can set on and off time of machine with weekly timer. |
● Light&Sound alarm for overheating and emergency stop. |
● Ti finger conveyor system, be able to form an in-line through-hole soldering line. |
● Customer can choose "L" finger for pallet, or dual hook finger for pcb. |
● N2 optional for the solder pot. |
Structual Drawing
|
E400 - Specifications | |
Model | E400 |
PCB width | 5-400MM |
Solder pot capacity | 250kg |
Running power/general power | 9-10KW/18KW |
Dimension | 2900(L)*1150(W)*1350(H) |
Net weight | 800KG |
Controlling system | Touchscreen + PLC |
Conveyor motor | 3Ph 220V ,90W |
Conveyor speed | 200MM-1800MM/Min |
Flux capacity | 6.5 liter |
Alcohol capacity | 4.5 liter |
PCB Conveyor direction | Left to right |
Spray method | stepper motor drive,linear rail and slider moving sprayer |
Sprayer | Japan stainless steel spray nozzle |
Preheating zone | 1 individual bottom preheating zone |
Preheating power | 7.5kw/zone |
Solder pot material | Fully Ti |
Solder pot heater | Cast iron |
Heater power | 1.2KW*7PCS |
Wave number | dual waves |
Wave type | Turbulence first wave and Lambda 2nd wave |
Melting time | 90 minutes |
Solder pot lift up&down | Manual |
Solder pot in&out | Motorized |
Finger cleaning pump | 1PH 220V 10W |
Finger type | Dual hook |
Finger material | Ti |
Solder angle | 5-7° |
Air supply | 3-5BAR |
Power supply | 3PH 380V 50HZ |
E-400 Lead Free Wave Solder Machine included: |
● Lead free wave solder machine. |
● Spraying system driven by step motor and PLC controller. |
● 1 individual bottom preheating zones. |
● Titanium alloy dual wave solder pot. |
● Titanium alloy finger conveying system. |
● Colored touch screen panel. |
● Machine dimension: 2900(L)*1150(W)*1350(H). |
● Machine weight : 800KGS. |
● 1 year parts warranty. |
Free acessories as follows: | ||||
NO. | ITEM NAME | DESCRIPTION | QUANTITY | UNIT |
1 | blower motor and blower | 90W 1P | 1 | pcs |
2 | Preheater | 2.5KW 220V L=390mm | 2 | pcs |
3 | Preheater Sensor | 3M | 2 | pcs |
4 | Heater plate | 1.2KW | 1 | pcs |
5 | Thermocouple | 150MM | 1 | pcs |
6 | Conveyor chain clip | 35B | 3 | set |
7 | Conveyor sensor | U shape sensor S-670 | 1 | pcs |
8 | Ti finger | / | 15 | set |
9 | SSR | SSR-KD-40-L | 1 | pcs |
10 | Cooling fan | 3.5'' 220VAC | 4 | pcs |
11 | Cooling fan | 4''220VAC | 4 | pcs |
12 | Hex spanner |
| 1 | set |
13 | Open spanner |
| 1 | set |
14 | Key of door | 705 | 2 | set |
15 | Fuse |
| 3 | set |
16 | Alarm light bulb |
| 3 | set |
17 | Torque limiter spanner |
| 1 | set |
18 | Thermocouple for machine | 4M | 3 | pcs |
19 | Tool box |
| 1 | pcs |
20 | resistor | 20D471k | 2 | pcs |
21 | Screw | M5*6 | 10 | pcs |
22 | Screw | M6*6 | 10 | pcs |
23 | Hexagon Socket head Screw | M5*12 | 10 | pcs |
24 | Hexagon Socket head Screw | M5*12 | 10 | pcs |
25 | Hexagon Socket head Screw | M6*15 | 10 | pcs |
26 | Hexagon Socket head Screw | M6*25 | 10 | pcs |
27 | Hexagon Socket head Screw | M8*25 | 10 | pcs |
E400 •Dimensions: S400 L3.05*W1.58*H1.8m •Gross Weight: S400 About 800 KG •Cubic Meter: S400 8.67CBM |
