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Offline LED Pick & Place Machine

Quick Overview
Specially For LED Chip Placement With Vision Centering

NBT-184 is a high-speed LED surface mounting system equipped with four suction nozzles and single-cantilevered SMT head. It reaches the highest speed of 22,000 CPH . Its vision centering system ensures that components can be surface-mounted accurately and reliably ,available with 1200 mm max board length.

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Motion System
X/Y/Z axis adopt the Panasonic AC servo-motors and its driving system ,which give us  higher mounting speed and longer service life while mounting accuracy and stability are guaranteed.

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Mechanical structure
X/Y/P axis Equipped with Made-in-Japan high-precision ball screws and linear guide rails,  increasing the work accuracy up to within + / - 0.05 mm.

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Vision centering system

vsion centering system and the camera recognition system ensures mounting accuracy.

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Optical system

The SMT head is equipped with industrial-level PCB camera and light source..

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Pressure testing device

Panasonic digital pressure testing device is used and automatic alarm system is added for component shortage so that the operator can replenish components in time even if components run short or used up.

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Feeding system

The two sides of the feeder station are equipped with infrared sensors to detect if feeder is installed in place.

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Software

self-developed software , friendly interface,very easy to operate.

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Software

Import CAD data function make programming very easy.

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Control system

Industrial PC and monitor.

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Electrical

Electrical control box.

Offline LED Pick & Place Machine  NBT-184 Feature

Industrial-level computer and English windows operating system are used as controller to bring user friendly interface and stable

operation.

 

X/Y/P/Z axis adopt  Panasonic AC servo-motors and its driving systems, which gives us higher mounting speed and longer service life

while mounting ,accuracy and stability are guaranteed.

 

Panasonic digital pressure testing device is used and automatic alarm system is added for component shortage so that the operator can

replenish components in time even if components run short or used up.

 

The two sides of the feeder station are equipped with infrared sensors to detect if feeder is installed in place, prevent such accidents from happening as floating and monitor whether the feeder stays within its safety limits.

 

The vision centering system and the camera recognition system for components are fixed. The SMT head flies across over the camera to perform component imaging and identification. This way, the vision centering system can adjust x,y axis offset  and z axis angles

automatically and identify any components.

 

Traditional arch-type beam structure is used. Both component feeder and PCB are fixed. SMT head (which is installed with four vacuum suction nozzles) moves back and forth between the feeder and the PCB, where components are taken out from the feeder, their positions and directions are adjusted, and then they are mounted on the PCB.

 

Both X and Y axis adopt the design solutions of universal surface mount system and are equipped with Made-in-Taiwan high-precision lead screws and linear guide rails, thus improving part movement’s smoothness and coordination, reducing the abnormal noise, and

accordingly realizing the longest service life and the best precision   increasing the work accuracy up to within + / - 0.06 mm.

 

The SMT head is equipped with industrial-level camera and light source. This fiducial camera installed on SMT head can recognize component soldering pads and MARK points intelligently and detect soldering pads’ correct position and identify component’s center points clearly, thus avoiding the shortcomings of mechanical zero-point identification or positioning-pin alignment and ensuring the SMT accuracy.

 

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NBT-184-Specification            

PCB Parameter            

PCB Size (Maximum)            

(L)1200 x (W)300mm            

PCB Size (Maximum)            

(L)30 x (W)30mm            

PCB fixing method            

Fixed blocks are used on right and lower sides of the substrateand moving slides are used on left and upper sides.

PCB conveyance direction            

Left to right only.            

PCB changeover time            

10 seconds (under best condition)            

Mounting Parameter            

Mounting speed            

theorectical 22,000 CPH , average 18,000 CPH

Mounting accuracy            

LED Chip ±0.06mm            

Mountable components            

0603~1608, LED, SOT, QFP and other SMD/LED components.            

Vision System            

Reference camera installed in SMT head + Vision centering system for component.            

Suction head            

Single-cantilevered, 4 suction nozzles            

Feeder            

8mm, 12mm, 16mm, 24mm            

# of feeders            

10pcs x 8mm feeder          

Motion System            

X-axis drive system            

Panasonic AC servo-motor and ball screw            

Y-axis drive system

Panasonic AC servo-motor and ball screw

Platfrom -drive system            

Panasonic AC servo-motor and ball screw            

Z-axis drive system            

Panasonic AC servo-motor and synchronous belt            

θ-angle drive system            

SAMSR step motor            

Work Environment            

Power supply            

Single phase, AC220V            

Rated power            

800W            

Operating air pressure            

0.5 Mpa            

Dimensions            

(L)2890 x (W)991 x (H)1276mm            

Weight            

About 600 KG            

Offline LED Pick & Place Machine  NBT-184 Include

NBT-184 Configurations (Standard Included):

  10 feeder ports

 ◎ vsion centering camera

 ◎ 1200 mm max board length

 ◎ High-precision ball screw drive

 ◎ Four pick and place heads in a single gantry

 ◎ Industrial PC with  LCD display, keyboard and mouse

 ◎ Reference camera for fiducial recognition and teaching

 ◎ Windows xp -based advanced pick and place control software

 ◎ 1-year warranty

Plenty Free accessories:
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Optional accessories:
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