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Odd shape component placer SM451

Quick Overview

As a high precision multi-functional component placer equipped with a high precision force control head based on the SM421 platform,the SM451 applies linear scale to the X-Y axes to improve the placement accuracy. Basically, the machine handles components from 0402 microchips, bare chips and PiP insert components. In addition, the machine can place special componnts by handling components with heights of up to 28mm ad well ae POP and providing a gripper nozzle, lift-off check, rear side reflection recognition, etc.

Available for Various

Odd-shaped Components


In order to reinforce its capacity to handle odd-shaped components. 

The gripper nozzle, component lead lift-off (warp) check using a laser 

sensor, rear sensor and Pin recognition function for PiP placement are added.

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High Precision Force Control


Allows precision placement of PiP insert components, flip 

chips, etc.,by applying the Z axis force control system controlling 

the force widely from 0.1N to 50N.

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Panorama View Function


Since large-sized components are not viewed in one screen, 

it is hard to adjust their pickup or placement positions. In order 

to remove such inconvenience, the panorama view function is added 

to allow large components to be viewed within the FOV of a camera.

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Component Monitoring before/after Plancement


Checks for nozzle contamination during production to prevent non-insertion 

and dumping of a large number of components in advance, ensuring high 

quality production.Time of inspection-Before/after ANC; before/after 

component placement;and after component dumping

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Multi-Vendor Component Management Function


When the same components are supplied from different 

component supply devices, this function allows components to be

use without changing a PCB file and downloading a new PCB file.

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On-the-fly Placement Method

Owing to techwin's own On-the-fly image recognition technology which 

allows component recognition without stopping while moving after 

component pickup , placement speed is maximized by minimizing the 

moving time between the pickup position and placement position and 

reducing the recognition time to zero.



Added a new function maximizing the operational convenience of customers.

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Easy Component Registration New Part Editor


A Drag & Drop component registration system, allowing registration of component 

informatic recognition and rotation by simply clicking the mouse. (When applying Elite2) 

In addition, user convenience is further reinforced by unifying the on-line/off-line 

comvenience is further reinforced by unifying the on-line/off-line component 

registration systems.

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Mixed Use of Electric Feeder and Pneumatic Feeder


Mixed use of electric and pneumatic feeders in the same feeder base 

is available for SM series component placers. The investment in production 

can be minimized by using these feeders along with existing feeders.

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The highest applicability to long and large PCBs among

 machines of the same class

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SM451 Features:

1

  Placement Speed  

  Chip 8,500CPH(IPC9850)
  QFP 4,000CPH(IPC9850)

2

  Applicable Component

  0402~Max. □57×42mm(h28mm)

3

  Placement Accuracy

  ±50μm@±3σ/Chip
  ±25μm@±3σ/QFP

4

  Applicable PCB     L460×W420×1Lane (Standard)  
  L610×W460×1Lane(Option)

SM451 Specification:      

  Model                

  SM451    

  Alignment  

  Stage Vision

  Number of Spindles  

  4 Spindes × 1 Gantry    

  Placement Speed

  Chip 1608 8,500 CPH (IPC9850)  
  SOP 7,000 CPH (IPC9850)  
  QFP    4,000 CPH (IPC9850)  

  Placement Accuracy                

  Chip   ±50μm@μ±3σ  
  QFP     ±25μm@μ±3σ

  Component Range                

  Flying Vision   0402~□22mm IC(Fix Type) (Option:0402)
  Stage Vision     ~43×32mm IC (Lead Pitch 0.3mm~□55mm(MFOV)
  ~57×42mm IC (Lead Pitch 0.4mm~□55mm(MFOV) ~ 100mm Connector
  Max.Height   28mm

   

  Min.   50(L)×40(W)    
  Max.     Single Lane     460(L×420(W)  
  510(L)×420(W)
  610(L)×460(W)
  Dual Lane     NA  
  PCB Thickness   0.38~4.2  

  Feeder Capacity (8mm standard)

  60ea/56ea(Dacking Cart)  
  Option: 120ea/112ea(Dacking Cart)

  Utility  

  Power   AC200/208/220/240/380/415V(50/60Hz, 3Phase)
  Max.4.7kVA
  Air Consumption   0.5~0.7MPa(5.0~7.0kgf/cm²)
  220Ne/min  
  50Ne/min (vacuum pump)

  Mass(kg)  

  Approx.1820  

  External Dimension (mm)  

  1650(L)×1680(D)×1485(H)  

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