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Inline LED Pick & Place Machine

Quick Overview
It reaches the highest speed of 22000 CPH

NBT-184i is a Inline high-speed LED surface mounting system equipped with four suction nozzles and single-cantilevered SMT head. It reaches the highest speed of 22,000 CPH . Its vision centering system ensures that components can be surface-mounted accurately and reliably ,available with 1200 mm max board length

Inline LED Pick And Place Machine NBT-184i  Details:
 X/Y axis adopt  Panasonic AC servo-motors and Japan made ball screw and guide rials

●   X/Y axis adopt  Panasonic AC servo-motors and Japan made ball screw and guide rials, which ensures higher mounting speed and mounting accuracy . Four independent  control spindles can realize theoretical 22,000 cph mounting speed.

 

Bottom CCD with image recognition technology

●   Bottom CCD with image recognition technology  calibrate component position and angle to ensure placement accuracy.

 

Mounting head is equipped with Fiducial mark recognition CCD which can accurately potion  PCB and soldering pad.

●   Mounting head is equipped with Fiducial mark recognition CCD which can accurately potion  PCB and soldering pad.

 

Picking nozzles are equipped with Panasonic digital air pressure sensor

●   Picking nozzles are equipped with Panasonic digital air pressure sensor, system alarms under the condition of  lack or missing components to remind the operator to supplement components in time.

 

Feeder station is equipped

●   Feeder station is equipped with height detect sensor which can ensures feeder in stalled in place to prevent head crash accident.

 

lnline guide rail with standard SMEMA interface can be easily connected with SMT product line.

●   lnline guide rail with standard SMEMA interface can be easily connected with SMT product line.

 

Equipped with vacuum pump to ensures the stable picking and placing process and reduce the air consumption in factory.

●   Equipped with vacuum pump to ensures the stable picking and placing process and reduce the air consumption in factory.

 
 Dimension of external structure

●   Dimension of external structure

Inline LED Pick & Place Machine  NBT-184i Feature

X/Y/Z axis adopt  Panasonic AC servo-motors and its driving systems, which gives us higher mounting speed and longer service life while mounting ,accuracy and stability are guaranteed.


Both X and Y axis adopt the design solutions of universal surface mount system and are equipped with Made-in-Japan high-precision lead screws and linear guide rails, thus improving part movement’s smoothness and coordination, reducing the abnormal noise, and accordingly realizing the longest service life and the best precision   increasing the work accuracy up to within + / - 0.05 mm.


Traditional  arch-type beam structure is used. Both component feeder and PCB are fixed. SMT  head (which is installed with four vacuum suction nozzles) moves back and forth  between the feeder and the PCB, where components are taken out from the feeder,  their positions and directions are adjusted, and then they are mounted on the PCB.


The SMT head is equipped with industrial-level camera and light source. This fiducial camera installed on SMT head can recognize component soldering pads and MARK points intelligently and detect soldering pads’ correct position and identify component’s center points clearly, thus avoiding the shortcomings of mechanical zero-point identification or positioning-pin alignment and ensuring the SMT accuracy.


The vision centering system and the camera recognition system for components are fixed. The SMT head flies across over the camera to perform component imaging and identification. This way, the vision centering system can adjust x,y axis offset and z axis angles Inlineally and identify any components.


The two sides of the feeder station are equipped with infrared sensors to detect if feeder is installed in place, prevent such accidents from happening as floating and monitor whether the feeder stays within its safety limits.


Panasonic digital pressure testing device is used and Inline alarm system is added for component shortage so that the operator can replenish components in time even if components run short or used up.


Industrial-level computer and English windows operating system are used as controller to bring user friendly interface and stable operation.


Inline LED Pick And Place Machine NBT-184i Specification:

PCB Parameter

  PCB size

  (L)1200 x (W)300mm
  (L)50 x (W)50mm
  PCB conveyance direction   Left to right only
Mounting Parameter   Mounting speed   theorectical 22,000 CPH , average 18,000 CPH
  Mounting accuracy   CHIP-LED    ±0.05mm

  Mounting species

  LED     LED lights, such as corry, philips, osram and imitated lumen;
  CHIP     0603、3014、2835、5050 、□15mm IC,  ,max height : 5mm  
  Vision System     Reference camera installed in SMT head + Bottom vision centering system for component.
  Suction head   Single-cantilevered, 4 suction nozzles
  Feeder   8mm, 12mm,16mm,24mm
  Feeder station   10 x 8mm

Motion System

  X-axis drive system   Panasonic AC servo-motor and ball screw
  Y-axis drive system   Panasonic AC servo-motor and ball screw
  Z-axis drive system   Panasonic AC servo-motor and synchronous belt
  θ-angle drive system   SAMSR step motor

Utility

  Power supply   Single phase, AC220V
  Rated power   1500W
  Operating air pressure   0.5 Mpa
  Dimensions   (L)2250 x (W)940 x (H)1549mm
  Weight   About 650 KG

Inline LED Pick & Place Machine NBT-184i Include

NBT-184i Configurations (Standard Included):

 ◎ NBT-184i   Pick And Place Machine

 ◎ Four pick and place heads in a single gantry

 ◎ High-precision ball screw drive

 ◎ Industrial PC with  LCD display, keyboard and mouse

 ◎ 10 feeder stations

 ◎ Reference camera for fiducial recognition and teaching

 ◎ Vision centering camera

 ◎ Win7based advanced pick and place control software  

 ◎Industrial PC with  LCD display, keyboard and mouse

 ◎ 1-year warranty

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