iBot-460 is a inline servo soldering robot with X,Y,Z,R, and solering wire feeding motion system. it is equipped with JBC 250W soldering station HDE with rapid heat recovery, soldering tip is easy to be exchanged. Break-tin automatic solder wire feeder can reduce flux remaining problem after soldering. Self-developed software under windows English OS is easy to operate. Using CCD to teach the soldering path, fast programming speed.
● Advanced industrial design make machine looks very beatiful, solid structure and X/Y/Z/R servo motor with it's motion control system ensure machine run smoothly and precisely. | |
● JBC heating system with 250W, it has rapid temperature recovery time. The soldering temperature can be displayed in real time. When the temperature control detects a slight change of the temperature on the soldering tip, it will quickly make a temperature compensation action. | |
● Direct heating method, temperature sensor is closed to the tip of the soldering tip which can detect the minor change and control the temperature precisely. heating speed is very fast. With the rotation axis, iron components can rotate 330 degrees. fully meet the differeent angle of soldering products. | |
● Various JBC R470 type soldering tips can meet different process requirement. customized solering tips is also available according to the product. | |
● Smoke cover (optional) can be easily connected with smoke extractor or exhaust system in workshop, which can provide a clean work environment. | |
● Excellent Heat Transfer: The compact element reduces thermal barriers. ● Instantaneous Heating: A fully-integrated thermal sensor in the heater ensures quick temperature recovery. ● Great Durability: The intelligent algorithm control program extends tip life. | |
● Break tin solder wire feeding system can pierce holes when feeding solder wire, it can reduce burst tin that causes flux remaining on PCB when soldering under high temperature to improve the soldering quality. solder wire feeding accuracy can reach 0.1mm, equipped with Lack tin automatic check function. | |
● Broken tin wire. | |
● Cleaning tin by air which can fully clean soldering tip and improve soldering qualityIt, can quickly remove the residual tin on the soldering tip. The clean time can be set free. | |
● Comparison of images before and after cleaning. | |
● CCD+Teach panel for programming: Machine Using CCD to teach the soldering path, compared to traditional programming methods, it can save a lot of time and programming is easy. CCD can identify mark points, it can correct the offset of the PCB on the fixture. |
Inline Auto Soldering Robot iBot-460 Features |
1. Advanced industrial design, beautiful shape, solid structure break traditional framework, which is more reasonable and practical. |
2. X,Y,Z,R, and soldering wire feeding motion system are all controlled by one combined 5 axis motion control card with PC, so it can integrate all the functions into one software like programming, soldering time setting, solder wire feeding length setting, motion control. it makes machine running more stable and easy to operate. |
3. X,Y,Z,R axis adopt quality servo motor with it's control system, make machine run smoothly and precisely. |
4. It is equipped with automatic soldering tip cleaning device, which can improve soldering quality and prolong lifetime of soldering tip. |
5. iBot-460 is equipped with industrial PC with windows English operation system, programming very easy. |
6. Break tin solder wire feeding system can pierce holes when feeding solder wire, it can reduce burst tin that causes flux remaining on PCB when soldering under high temperature to improve the soldering quality. solder wire feeding accuracy can reach 0.1mm. |
7. 250W high-power JBC soldering station HDE has rapid temperature recovery time, soldering tip can be easliy changed. |
8. Self-developed advanced software, fool-style programming with controller like play game, all parameters can be set in one program, such as moving path, solder wire feeding quantity, soldering time etc, very easy to use. |
9. Using CCD to teach the soldering path, can identify mark points. Compared to traditional programming methods, it can save a lot of time. |
10. Equip with smoke cover can provide a very clean work enviroment. |
11. Various JBC soldering tips can meet different process requirement. customized solering tips is also available. |
Inline Auto Soldering Robot iBot-460 specification | |
Model | iBot-460 |
Axes : | X/Y/Z/R/wire feeder |
Machine travel(X/Y/Z/R): | Standard : 460mm/460mm/80mm/320° |
Max running speed(X/Y): | 500mm/s |
Repeat positioning accuracy : | ±0.05mm |
Conveyor: | Automatic width adjustment |
Conveyor Height: | 900mm±30mm |
Conveyor direction: | left to right only |
Temperature Range: | 200℃-450℃ |
Min Solder wire feeding length: | 0.1mm |
Solder wire feeder: | standard 0.8mm-1.2mm feeder (break tin), optional 0.6-0.8mm feeder (without break tin) |
Programming method: | CCD+Teach panel for programming |
Power supply: | single-phase: AC 220V/110V f: 50HZ/60HZ |
Air pressure: | 0.4-5kg/cm² |
Work environment: | 0℃~40℃ |
Machine size: | 1100mm*1806mm*1784mm(not including display bracket and alarm light) |
Weight: | About: 1100kg |
Inline Auto Soldering Robot iBot-460 Standard configuration: |
● Inline Auto Soldring Robot. |
● Industrial PC + Display. |
● X,Y,Z,R and wire feeding driving system. |
● 0.8-1.2mm solder wire feeder (Break tin) |
● 250W high-power JBC soldering station HDE |
● CCD+Teaching panel for programming |
● Soldering tip *3 pcs |
● 1 year parts warranty |
|
Inline Auto Soldering Robot iBot-460 Optional configuration: |
● Customized fixture. |
● Smoke exhaust cover. |
● Fume extractor QB-DX1001 |
● 0.6-0.8mm solder wire feeder (without break tin function) |
Inline Auto Soldering Robot iBot-460 Application | |
● Micro switch solding | |
● USB soldering | |
● High heat soldering point (connector) | |
● Fine pitch soldering point | |
● Motor soldering |