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BGA Rework Station PRO-650

Quick Overview
Economical, Vision Alignment Rework Station

Pro-650 is the most popular BGA rework station with touchscreen control, 3 individual zone, 6 bottom heater with height adjustable, programmable up/bottom heating, 50X high resolution camera system, 3 thermcouple for real-time profiling.

positioning bracket.JPG

 

Easily-adjusted PCB positioning bracket

PCB positioning is realized by V-shaped slots. Flexible, simple and portable universal fixture can protect PCBs, prevent components along PCB edges from damage and PCBs from deformation, and can adapt to the rework of encapsulated BGAs with various sizes. Maximum PCB size to be held is 380mm x 380 mm and the minimum PCB size is 20mm x 20mm.

Independent three-zone temperature control system.JPG

 

Independent three-zone temperature control system

Pro-650’s three temperature zone are heated independently, where both upper and lower temperature zones are heated by hot air and the bottom zone is heated by infrared heater with a temperature accuracy of ±3℃. Both upper and lower heaters can control different zones’ temperatures simultaneously; the IR pre-heater at the bottom zone can heat PCBs evenly. Meanwhile, IR preheating zone’s power output can be adjusted according to actual requirements so that temperatures can be set reasonably for more safe and reliable rework.

Integrated design for upper temperature zone.JPG

 

Integrated design for upper temperature zone

Upper heating head and mounting head are designed in an integrated way with the functions of automatic soldering and automatic mounting. Unique hot-air nozzle and mounting head’s dual-pressure sensor protection ensure that the BGA chips are not damaged by pressing. At the same time, it is equipped with various BGA hot-air nozzles which can be rotated by 360° arbitrarily, installed and replaced easily, and customized according to customer requirements. The enclosed laser alignment device can help realize fast alignment.

Micrometer.JPG

 

Micrometer is used to realize accurate X/Y-axis and R-angle alignment

Micrometer is used to realize accurate X/Y-axis and R-angle alignment with a precision of ±0.02mm.

Accurate optical-alignment system.JPG

 

Accurate optical-alignment system

High-resolution CCD optical visual alignment system is used with spectral, amplification, fine-tuning, and auto-focus functions and also equipped with automatic chromatism discrimination and brightness adjuster. Imaging resolution can be adjusted manually and displayed by 15” high-definition LCD, thus ensuring a simple, fast and accurate alignment between BGA chips and PCB pads with an alignment accuracy within 0.01-0.02 mm.

thermo-couple.JPG

 

K-type closed-loop thermo-couple controller

High-precision K-type thermocouple is used as closed-loop controller with three external temperature interfaces to realize precise temperature measurement.After BGA de-soldering is finished, voice alarm will be triggered. If temperature gets out of control, power can be cut off automatically. Dual over-heat protectors are also available.

Cooling and exhausting systems.JPG

 

Cooling and exhausting systems

High-power cross-current fan can cool PCBs rapidly, thus preventing PCBs from deformation and ensuring higher soldering quality. Exhausting system is included to prevent harmful gas from diffusion.

Operating system.JPG

 

Multi-function humanized operating system

HD touch-screen man-machine interface and PLC controller are used. Three temperature curves can be shown simultaneously. The default temperature curves can be selected randomly or this interface may be used to modify and create the temperature curves. Temperatures can be precisely controlled within ±1 degree. De-soldering, mounting, or soldering mode can be selected and intelligent automation is also possible.

Self-defined temperature curve unit.jpg

Self-defined temperature curve unit

6 zones’ temperatures are controlled. Excellent temperature controlling system can guarantee better soldering effect. It can store 1-100 groups of temperature curves. You may perform curve analysis or change the settings simultaneously on touch screen.

PRO-650 Rework Station Feature

Adopted with Linear slider, all the three axles (X, Y, and Z) can do fine tuning and quick orientation with perfect positioning accuracy

and speedily maneuverability.

Equipped with touch panel interface and PLC controlling to ensure it work stably and reliably. And it can storage multiple temperature

profiling data of users. With password protection and modification function while power on. The temperature profiles will be displayed on

the touch screen.

Three temperature zones to heat up independently, hot air heat up between up and down zones, IR heat in the bottom, temperature

precise control is in±2℃.the up heating head can remove the BGA chips automatic;the second zone can be adjusted up and down.

The top and bottom heaters can be set several segments control at the same time. IR heating zone can be adjusted output power in

the light of operation requirements.

The hot air nozzle can be rotated in 360 degree, the IR heater in the bottom can heat up the PCB board uniformly.

High accuracy K-type thermocouple closed-loop controlling. It can test temperature accurately through external temperature

measurement interface, PCB board positioned by closed V-shape slot. The flexible and convenient universal jigs can prevent any damage

or PCB deformation as well as it is suitable for all size of BGA package.

Large power fan to cool down the PCB quickly. The built-in vacuum pump and external vacuum nozzle is able to take BGA chips out automatical.

Having alarm prompt function after welding is done, specially added early warning function for convenient operation.

It has Passed CE certificate.  It is equipped with emergency stop switch and protection equipment to power off automatically when

abnormal accident happened. Under this situation that temperature is out of control, circuit can automatically cut off the power with

double over temperature protection function.

PRO-650 Specification

PCB Specification

PCB Size (Minimum)

8*8mm

PCB Size (Maximum Allowable)

380*380mm

PCB Size (Recommended Max.)

350*200mm

PCB Thickness

0.5mm-6mm

Component Specification

Component Size

MAX 50*50mm MIN2*2mm

Minimum BGA Ball pitch

0.3mm

Placement Precision

±0.03mm

Heating System

IR Bottom-heater

380*290mm(2700W)

Component heater (Top)

Hot Air 800W

Component heater (Bottom)

Hot Air 1200W

Temperature Control

K-Type Thermocouple; Closed Loop PID

Machine Specification

Main Power Source

Single phase AC 220V 50/60Hz

Total Power Consumption

4800W

Machine Dimensions

L610*W670*H900mm

Net Weight

68KG

PRO-650 Rework Station Include

1 PC. RRO-650 BGA Rework station with:

 ◎ High-definition optical alignment system(50X)

 ◎ Auto Z-axis motion and dual-pressure sensor

 ◎ Micrometer  adjustment for  X/Y-axis and R-angle(Calibrated)

 ◎ 6-Zone IR Bottom heater with height adjustable

 ◎ 3  Thermocouple inputs
 ◎ Laser alignment device can help realize fast alignment

 ◎ 2 adjustable PCB bottom-side support beams

 ◎ 4 adjustable PCB bottom-side support Pins

 ◎ Touch Screen + PLC+ High precision intelligent control module

 ◎ LED Light

 ◎ 15“ LCD Display

Free Parts:

 ◎ 1 PC.50*50mm Bottom Nozzle

 ◎ 1 PC.19*19mmTop Nozzle

 ◎ 1 PC.25*25mmTop Nozzle

 ◎ 1 PC.31*31mmTop Nozzle

 ◎ 1 PC.38*38mm Top Nozzle

 ◎ 2 PC.K-type thermocouplels with connectors

 ◎ 1 PC.Top heater

 ◎ 1 PC.Bottom IR heater

 ◎ 1 PC.Brush

 ◎ 1 PC.4mm Vaccum Nozzle

 ◎ 1 PC.8mm Vaccum Nozzle

 ◎ 5  Pcs.silicone tips lead-free (4mm)

 ◎ 5  Pcs.silicone tips lead-free (8mm)

 ◎ 1 Set.Universal fixtures

 ◎ 1 set. Toolkit

 ◎ 1-Year Parts Warranty


Noted:Upper heater nozzles for top-side heating are available,all sized can be customized and ordered to meet  your applications,

Nozzles should be approximately 2-3 mm larger than the component.

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