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All Products In Category:   Z-500BI | DA-1200 | BA-400 /BA-550 | BRS-100 | SA-500

Z-500BI Inline Automated Optics Inspection Machine

Quick Overview

Z-500BI Bottom inspection type Inline AOI Machine is deal for bottom side component inspection, and Inline wave solder inspection. With core accurate positioning technology which can deal with PCB warpage and flexible board to reduce false report.Stable granite platform with precision servo driven system realise high speed inspection, powerful software is ideal for false soldering inspection.

Four-channel light source system

Four-channel light source system

The four-channel light source system is specially designed for PCBA inspection. RGB multi-angle ring light can reflect the 3D information of solder joint, white light can be used for all kinds of inspection for the red glue process on an effective way. Professional optic architecture design ensures the evenness of light distribution within each FOV, which reduces the false call rate significantly while ensure to catch the defects.

 

THT component inspection

THT component inspection

Z-500BI has a specially designed algorithm for THT components for after-wave soldering inspection.

 

After the program test, there are more than 3 detection points for false reporting of insufficient. Batched study can be adopted to debug the program conveniently and quickly.

After the program test, there are more than 3 detection points for false reporting of insufficient. Batched study can be adopted to debug the program conveniently and quickly.

Z-500BI Inline Automated Optics Inspection Machine Features:

1. For PCB bottom side inline inspection and inline wave solder inspection.

2. Wave solder components algorithm.

3. Feature analysis algorithm logic functions for solder joint inspection.

4. Stable granite platform.

5. High precision X/Y servo motor with ball screw and linear rail.

6. Powerful SPC data analysis function, including defect report, fasle call statistic analysis, production process quality monitoring.

Z-500BI Inline Automated Optics Inspection Machine Specification

Model

  Z-500BI

Image System

  Camera   The Imaging Source 5 Mpixels CMOS Camera

  Resolution(FOV inspection size)

  Standard: 25µm/Pixel  FOV :64.8mm×51.2mm
  Optional: 15µm/Pixel
  Lens   Tele-centriclens
  Lighting   RRGB coaxial ring tower LED light source

Motion System

  X/Y Movement   AC Servo
  Platform   Granite , Hiwin ball screw and linear rail.
  Width Adjustment   Automatic adjustment,automatic PCB clamping
  Conveyor height   750mm±50mm
  Flow Direction   L→R

Hardware

  Operation System     WINDOWS7
  Power Supply       1ph 200-240V,50/60Hz,5A
  Air Supply     0.4-0.6Mpa
  Machine Size     1180mm(L)*1350mm(W)*1380mm(H)
  Weight     700kg

  PCB Size

  Paste   100*50mm~510*460mm
  Thickness     ≤5.0mm
  Clearance     Top:110mm,Bottom:40mm(option:60mm)
  PCB Weight   3kg
  Clamping Edge   3.5mm

  Inspection Catagories

  Operation System     Bridge,Misalignment,Insufficient/Extrasolder,Foreignmaterial
  Component     Wrongcomponent,Missing,Polarity,Misalignment,Billboard,Reversed,Tombstone,Damaged,IC lead bent,Foreign material  
  Post Reflow     Solderjoint:No solder,Insufficient/Extra solder,Bridge,False welding,Solder ball
  Wave Soldering     Insert pin,No solder,Insufficient/Extrasolder,Hole,False welding,Solderball
  Inspection Component     Chip:0201 and above LSI:0.3mm pitch and above Others:Odd shape component

Standard configuration :

1. Z-500BI Automated Optics Inspection Machine.

2. Offline programming software dongle key.

3. SPC software dongle key (combined with AOI machine)

4. Color Calibration plate.

 

Optional configuration :  

1. Offline programming software.

2. Offline programming PC.

3. UPS power.

4. Barcode reader.

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