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All Products In Category:   MXC430 | XR6800 | CX-3000A | CX-3500

Microfocus X-Ray Counter MXC430

Quick Overview

1. America closed type X-ray tube, long lifetime, maintenance-free. 

2. 17” super definition digital flat panel detector (FPD), eliminate the scanning detector. 

3. Ultrafast counting, one 7” (180mm) reel needs about 9s, four 7” reels or one 15” (380mm) reel needs about 14s. 

4. Can count max 17” (430mm) diameter reel with a moisture barrier bag or JEDEC tray, etc. 

5. Artificial intelligence deep learning algorithm with independent intellectual property rights, software accumulates data to the cloud database and shares it to all machines. 

6. No need to enter the reel data in the factory in advance, users can use it directly. 

7. Compared with the traditional parts counter, it can greatly improve the efficiency and accuracy, save manpower, and greatly shorten the time of material entering and leaving the warehouse. 

8. Support MES, ERP, and other systems, to manage material warehouses digitally. Permanent software algorithm updates.


Working Principle

Working-Principle.jpg


Our Advantages Features

●    America closed type X-ray tube, long lifetime, maintenance-free.

●   17” super definition digital flat panel detector (FPD), eliminate the scanning detector.

●   Ultrafast counting, one 7” (180mm) reel needs about 9s, four 7” reels or one 15” (380mm) reel needs about 14s.

●   Can count max 17” (430mm) diameter reel with a moisture barrier bag or JEDEC tray, etc.

●   Artificial intelligence deep learning algorithm with independent intellectual property rights, software accumulates data to the cloud database and shares it to all machines.

●   No need to enter the reel data in the factory in advance, users can use it directly.

●   Compared with the traditional parts counter, it can greatly improve the efficiency and accuracy, save manpower, and greatly shorten the time of material entering and leaving the warehouse.

●   Support MES, ERP, and other systems, to manage material warehouses digitally. Permanent software algorithm updates.

Microfocus X-Ray Counter MXC430 Specification:

  Model

   MXC430

  X-ray source

  Type     Closed, microfocus
  Max tube voltage   80kV
  Max tube current   700μA
  Focal spot size   30μm

  Flat panel detector

  Type   Super definition digital FPD
  Effective area   427mm*427mm
  Pixel size   139μm
  Resolution   3072*3072

  Reel/tray counting

  Max size   17” (430mm)
  Max thickness   85mm
  Min parts size   01005
  Speed   7-10s
  Accuracy   ≥99.9%

  Equipment

  Dimensions   1000mm (L) * 1300mm (W) * 1920mm (H)
  Weight   850kg
  Power supply   AC110-220V 50/60HZ
  Max power   1500W
  Industrial PC   I3-7100 CPU, 8G RAM, 240GB SSD
  Displayer   24” HDMI LCD

  Other functions

  Code scanning   Barcode and QR code
  Label printing   Print material code and quantity automatically after counting.
  Management system connection   MES, ERP etc.

  Safety

  Radiation leakage   No leakage, international standard: ≤1μSv/h.
  Back door safety interlock   Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray.
  Tray collision protection     There are steel plates protect the tray from collision when it comes out.
  Anti-pinch safety light curtain   Once the hand enters the movement range of the tray, the safety light curtain will be triggered, the tray will stop immediately, and the software will pop up a prompt at the same time. Users can continue only the hand leaves and click confirm on the prompt.
  Emergency stop   In front of the operation position, press to power off.

Speed and Accuracy

Till now, the counting time and accuracy of various sizes of reels as below. It will be faster and more accurate as our algorithm updates.

  Reel size

  Parts size

  Quantity

  Repeat Accuracy

  Speed

  7” (180mm)

  01005

  10000

  99.8%

  9-10s

  7” (180mm)

  0201

  10000

  99.9%

  9-10s

  7” (180mm)

  0402

  10000

  99.9%

  9-10s

  7” (180mm)

  0603

  5000

  99.9%

  8-10s

  10” (254mm)

  1206

  5000

  99.9%

  9-10s

  15” (380mm)

  1206

  10000

  99.9%

  10-12s

 

Artificial intelligence deep learning algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm. The algorithm can learn the counted component data, such as:

1. Aspect ratio

2. The angle of each corner of the component;

3. Slope between components from inside to outside;

4. Deformation of component images from the inside to the outside, etc.

As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.

Artificial-intelligence.jpg

Cloud database

Every 1Clicksmt X-ray counter can connect to our cloud database. The data and images of the machine will be uploaded to the cloud, and the machine will automatically download the latest database. Our engineers also optimize the algorithm in the background according to the images and data collected by each machine, and regularly update it to the database for customers.

Over time, the accuracy of counting will be closer to 100%, and the coverage of component types will become wider and wider. When a machine counts a new kind of component, if the data of this kind of component is stored in our database, our software can directly call the data, which brings users higher efficiency, accuracy and coverage.

Cloud-database.jpg

 

Sample images

01005-full-reel.jpg

 

01005-full-reel-2.jpg

 

0201-full-reel.jpg

 

Complex-tall-parts.jpg

 
overlapped-chips.jpg
 
small-amount-parts.jpg
 

scattered chips.jpg

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