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Automatic Screen Printer Machine D108

Quick Overview

Automatic screen printer D-108

Classic reproduced, cost-effective model of first choice Product features: 

▲Automatic visual alignment system; 

▲Multi-functional image processing system; 

▲Unique scraper self-adaptive system;  

▲Dripping automatic cleaning system;  

▲Smart transmission system; 

▲Early warning for maintenance;  

▲Printing parameter intelligent module;  

▲User-friendly operation interface;

Automatic Screen Printer Machine D108 Product Options Configuration :

The rest of solder paste on the stencil monitoring system

The rest of solder paste on the stencil monitoring system  

●   The solder paste inspection sensor before the scraper below remaining paste rolling diameter, intelligent prompt customers to join the solder paste.

 

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Automatic supply solder paste function

●    General solder paste pot add directly

●    Can be added at a fixed times

●     can be real-time monitoring the roll diameter of the solder paste on screen, trigger automatically add functionality

 

SPI close loop

SPI close loop

●      Form a closed loop system with SPI on line, when after receiving the SPI printing bad feedback,the machinewill automatically adjust automatically according to the offset of SPI feedback, x,y direction deviation can automatically adjust to complete, and automatic cleaning stencil, improve printing qualiy and production efficiecy, form a complete printing feedback system.

 

 

UPS power off protection  

●    After power off a certain time(10minutes)PC can keep the power supply, the protection of prduction data

 

Magnetic scraper

Magnetic scraper  

●    The magnetic adsorption blade, replace the screw positioning, convenient and quick

 

Stencil hole inspection

Stencil hole inspection  

●     Realization of plugging hole, hint whether clean steel net, steel net detect 2 consecutive failure,prompt the customer whether to replace cleaning mode, the frequency or manual cleaning.

 

Intelligent temperature control system

Intelligent temperature control system

●   Temperature can be shown and adjustable on the overhead control system

●   Temperature can be shown and adjustable on the external control system

 

Industry 4.0

Industry 4.0

●   Production analysis and real-time statistical information function operation

●   Alarm intelligent prompt system and processing solutions

 

 

Bar code recogniton function

●    Accept one dimensional code or two dimensional code on the customer's PCB board, record the relevant information. It can be shared with MES system and satisfied two types of scan ports.

●    Fixed scan

●    Hand-held scan

●    Automatic scan (support for printing surface with bar code)

 

Automatic dispensing function

Automatic dispensing function  

●    It can realize dot, area filling the pount

 

 

Manufacturing Execution System

●   Custom different communication modes of customers and realize intelligent opertion management


Automatic Screen Printer Machine D108 Product size :

 Product size.jpg

 Automatic Screen Printer Machine D108 Specification :

  Model

  D108  

  Process Parameters

                   Specification  

  Printing Accuracy  

  >2Cpk@±25μm@,6☌

  Repeat Position Accracy  

  >2Cpk@±10μm@,6☌

  Cycle Time  

  7s  

  Maximum Print Area

  400mm(X)×340mm(Y)

  Screen Frame Size

  470mm×370mm-737mm×737mm

  Screen Frame Thickness

  25mm-40mm  

  Print Pressure  

  0kg-10kg  

  Ptint Speed  

  1mm/sec-200mm/sec  

  Print Gap

  0mm-20mm

  Substrate Separation

  Speed: 0.1mm/sec-20mm/sec
  Distance:0mm-3mm

  Separation option

   Separation after squeegee up; Squeegee up after separation  

  Apply paste option  

  Solder paste, printing ink,silver paste

  Transfer System

                   Specification  

  Belt Type

  U gear belt,front rail fixed

  ESD Compatibility  

  Black transport belts and guides with surface resistivity of greater than 110Ω  

  Width Adjustment

  Programmable motorized rear rail

  Transport Direction

  L→R,L→L,R→L,R→R

  Substrate Handling Size(Minimum)

   50mm(X)×50mm(Y)

  Substrate Handling Size(Maximum)

  400mm(X)×340mm(Y)

  Substrate Thickness

  0.4mm-5mm

  Substrate Weight(Maximum)  

  ≤ 3kg

  Substrate Warpage

   ≤1% diagonal

  Substrate Fixture

  Flexible side clamp

  Substrate Underside Clearance

  ≤18mm

  Vision

                   Specification  

  Multi function image process system  

  Fiducial Mark software measurement,twice position, device identification function, Digital camera:1.3million pixels, the camera scene depth 2mm FOV:10*8mm

  Fiducial Recognition

   Automatic fiducial teach and find incorporating 0.1mm fiducial capture

  Fiducials

  Two or Four Fiducial marks Alignment System

  Fiducial Types  

   □ spuare, ○ round, △ triangle, + cross, user-defined types

  Fiducial Size    

  0.1mm-3mm

  Fiducial Locations  

   Anywhere on substrate

  Fiducial Error Recovery

  Auto lighting adjustment  
  Auto fiducial search

  Camera Lighting

  Manual adjustment

  2D inspect system  

  2D detect soldr printing quality

  Electrical configuration and environmental requirements

                   Specification  

  Voltage  

   220Volts+/-10%. Single phase 50/60Hz

  Power  

  3kw

  Air Supply  

  0.45-0.6kg/cm²

  Temperature  

  25±3℃

  Humidity

   30%-70% relative humidity (non condensing)

  Standatd Configuration

                   Specification  

  Printer Construction

  One piece optimized welded frame

  Machine Control

  Three control motion control card

  Operation System  

   Windows XP , Win7(option)

  Operator Interface

   17" DELL display screen, keyboard and mouse and DESEN V2 software,display on the right hand side.

  Squeegee

  Direct screw/single-point suspension squeegee

  Constant intelligent control syetem of squeegee pressure

  Pressure adjusted by software control

  Autmatic positioning module of stencil    

  Put the stencil into support frame, the squeegee automatically realizes the positioning of the stencil

  Support positioning system

   Support block, support pin, support platform

  Intelligent cleaning system

  The diffrent size of wipe paper can be used, less paper consumption, solvent agent control module  

  Stencil Alignment

  Program control, Y direction orientated

  Machine Iterface  

  SEMI Input/Output 4 core internatiol standard interface  

  Connectivity

   RJ-45LAN(networking)and USB2 interface available

  Three color intelligent LED warning light

  Programmable with audible alarm

  High performance high precision platform

  The platform processing method adopts the annealing process and the knife quick milling method,and the residual of the metal stress in the platform is reduced. Easy deformation,precision assurance.

  Fast platform adjustment system  

   Knob type manual rapid adjustment platform height

  Intelligent compensation platform

   X,Y,θ multi axis independent adjustment

  Intelligent transmission system  

  The automatic limit device + automatic positioning substrate +left into the left, the left into right,right into the right, right into the left out  

  Documentation

   Hard coopy manuals comprising:Opeartor, Installation,and Electrical Drawings.  On board technical manuals and tutorals supporting operator functions.

  Approximate Dimensions

  1140(L)×1360(W)×1505(H)mm

  Approximate Weight

  1300kg boxed (dependent upon configured options selected wiht machine)
  1100kg unboxed (dependent upon configured options selected wiht machine)

  Software & Communications

                   Specification  

  Software intelligent backup module  

  Database automatic backup software upgrade is not lost  

  Maintenance early warning function

  Machine wire rod, slide block, motor and other automatic maintenance message  

  Printing parameter intelligent module  

  Customer select the type of production, like FPC,LED, Phone PCB...the printer can give the parameter automatically.

  Recovery system of solder paste

   The fixed frequency to recovery the solder paste into the printing area.

  Certification

                   Specification  

  CE

  98/37/EC, 89-336/EEC, 73/23/EEC

  Acoustic Noise Level

  Less than 70dB

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