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SMT Component Automated Inspection System SA-500

Quick Overview

SA-500is a AOI equipment for SMT component inspection and chip component inspection  . SA-500uses intelligent algorithm which can just click one button for programming , it greatly reduce the programming and debugging work , AI deep learning and self-training function can extend detectable defect types to reduce the misjudgement rate.

SMT Component Automated Inspection System Features

●     High stability granite platform ensure machine running fast and stably.

●   X/Y servo motor with high precision ball screw driving system ensures running accuracy.

●   Equipped with  5M pixels CCD with RGBW 4 color light source to ensure inspection accuracy.

●   Detection items: Chip components : Wrong, Miss, Reversed, Skew, Redundant, shift, foreign matter.  Solder detect : excess, insufficient, no foot , bridge,  not wetting .

●   Easy programming: Use Intelligent algorithm which can automatically search chip components and solder joint on the PCB image without  CAD files, and give the parameters, operator only need to fine-tune the program, it makes programming very easy. .

●   Intelligent algorithm : Intelligent neural network algorithm which can train the components with large sample images to comprehensively recognize the features of the components to  improve the misjudge problems , and make programming easy.

●   Equipped with Data statistics software, easy to search and  export detailed statistical data.

●   Capable to connect with MES(option).

SMT Component Automated Inspection System Specifications

ModelSA-500SA-500D
Image System   Camera   Top 5 Mpixels CMOS Camera   Top 5 Mpixels CMOS Camera
  Resolution   Standard :15um , optional : 10um   Standard :15um , optional : 10um
  FOV size   15um : 36*30mm, 10um :24*20um   15um : 36*30mm, 10um :24*20um
  Lighting   4 color ring shape LED(RGBW)   4 color ring shape LED(RGBW)
Motion System   X/Y Movement   AC Servo motor   AC Servo motor
  Platform   Granite,  ball screw and linear rail.   Granite,  ball screw and linear rail.
  With adjustment   Auto/Manual   Auto/Manual
  Flow Direction   L→R   L→R
Hardware   PC configuration   Intel I5 CPU, 32G DDR , 256G SSD +1T hard disk   Intel I5 CPU, 32G DDR , 256G SSD +2T hard disk
  Communication   SMEMA   SMEMA
  Power Supply   1ph 220V,50/60Hz , 1KW   1ph 220V,50/60Hz , 1KW
  Air Supply   0.4-0.6Mpa   0.4-0.6Mpa
  Machine Size   L985*D1100*H1550mm(not including display and light tower)   L990*D1370*H1550mm(not including display and light tower)
  Weight   700kg   800kg
Software   Operation System   Ubuntu 14.04 LTD 64bit   Ubuntu 14.04 LTD 64bit
  Programming   Online programming , offline programming , CAD file loading , one-key programming with image   Online programming , offline programming , CAD file loading , one-key programming with image
  Statistic data function   SPC software   SPC software
PCB Size   Size   1 section rail : 50*50-520*460mm   1 section rail : 50*50-510*330mm, double rail single rail : 50*50-510*610mm
  Thickness   ≤6.0mm   ≤6.0mm
  Clearance   Top/Bottom:25/25mm                         Top/Bottom:25/25mm            
  Clamping Edge   >3.0mm   >3.0mm
Inspection Catagories               Component   Missing,Reversed,Shift,Damaged,Skew ,Redundant,Foreign material   Missing,Reversed,Shift,Damaged,Skew ,Redundant,Foreign material
  Solder   No solder,Insufficient/Extra solder,Bridge,not welding,no foot,Hole   No solder,Insufficient/Extra solder,Bridge,not welding,no foot,Hole
  Inspection Component   Chip:03015 and above LSI:0.3mm pitch and above   Chip:03015 and above LSI:0.3mm pitch and above
  Inspection Speed   230-250ms/FOV   230-250ms/FOV
  Barcode  reader   1D or 2D barcode reading by camera   1D or 2D barcode reading by camera

SMT Component Automated Inspection System Dimension :

Dimension of the SA-500 machine:

 Dimension.jpg
 

SMT Component Automated Inspection System Algorithm:

  Intelligent neural network algorithm:

  The traditional algorithm is mainly to compare the color of the reflected light of the soldering joint, and then to judge whether it has bad quality. In this case, the programmer is required to be experienced and familiar with the various forms of bad products.

Neural network algorithm through the analysis of big data processing, can know the various forms of solder joints,and low requirements for the operator.

 Intelligent neural network algorithm.jpg
 

SMT Component Automated Inspection System Algorithm:

  Intelligent algorithm also can train the components with large sample images to comprehensively recognize the features of the components to improve the misjudge problems.

Priciple comparision with raditional algorithm

 Priciple comparision with raditional algorithm.jpg
 

SMT Component Automated Inspection System Programming:

Easy programming: Use Intelligent algorithm which can automatically search chip components and solder joint on the PCB image without  CAD files,and give the parameters, operator only need to fine-tune the program, it makes programming very easy.

 THT Solder Joint Automated Inspection System Programming
 

SMT Component Automated Inspection System Software function:

  Path optimization:

  Fewer FOVs : Do not photograph on where there is no solder joints to reduce FOVs and  make inspection more efficient.
Shorter photographing paths to save time

   More suitable imaging position : avoid solder joint at FOV junction to ensure test effect.

 THT Solder Joint Automated Inspection System Software function
 

SMT Component Automated Inspection System Software function:

  Multiple detection and debugging modes:

  ◆ Support panel board detection.

  ◆ Support mixed board detection, suitable for small-batch multi-PCB detection.

  ◆ Badmark skip mode.

  ◆ Online programming and debugging without stopping the production line.

  ◆ Offline programming (optional ).

 

SMT Component Automated Inspection System Data statistic:

  Powerful data statistic software, easy to search and to be exported as a Exel file.

 THT Solder Joint Automated Inspection System Data statistic

SMT Component Automated Inspection System Includes:

Standard configuration:              

1.SMT Component Automated Inspection System SA-500/SA-500D.

2.Online programming software  (combined with AOI software ).

3.Data statistic software(combined with AOI software).

 

Option configuration :  

1.Offline programming software.

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