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Ultra Speed Dispensing Machine JD-450

Quick Overview

Valve bracket feature Option :

Double valve sychronous controlling system

Double valve independent controlling system

Valve Option :

China made penumatic jet valve Jet-6000

Air pressure boosting pump (for penumatic jet valve)

VERMERS Piezoelectric jet valve 

TECHCON TS5000DMP rotary valve

Conveyor option:

Rail bottom heating device

Software option:

High precision glue weighing system 

Laser height detecting system 

Bar code reading system

Offline programming software


Ultra Speed Dispensing Machine JD-450 Overall Dimension :

 Dimension

Ultra Speed Dispensing Machine JD-450 Sturcture :  

 JD-450 Sturcture.jpg

 Ultra Speed Dispensing Machine JD-450 Sturcture

Ultra Speed Dispensing Machine JD-450 Key parts

 Ultra Speed Dispensing Machine JD-450 Key parts


Ultra Speed Dispensing Machine JD-450 Details:

Solid motion platform ,X/Y axis is controlled by linear motor ,max running speed can reach 2000mm/s,acceleration can reach 3g.

●   Solid motion platform ,X/Y axis is controlled by linear motor ,max running speed can reach 2000mm/s,acceleration can reach 3g.

 

High precision peumatic jet valve or VERMERS Piezoelectric jet valve is choosable.

●   High precision peumatic jet valve or VERMERS Piezoelectric jet valve is choosable.

 

Material level detection.

●   Material level detection.

●   Nozzle temperature control.

 

X/Y/Z correction platform.

●   X/Y/Z correction platform.

●   Nozzle suction cleaning.

●   Glue weighing device (option).

 

Keyence laser height detecting system to correct the dispensing height.

●   Keyence laser height detecting system to correct the dispensing height.

 

Ultra Speed Dispensing Machine JD-450 Visual system:

Vision System

1、    Danish JAI CMOS high-speed camera of 5 mega-pixel

2、    5 mega-pixel high sesolution Ricoh lenses made in Japan.  It can achieve 5MM depth of field: Take pictures clearly if the substrate  fluctuate in 5MM

3、   Illuminator:Use annular blue shadowless light source.  It can eliminate glare and reflection efficiently caused by LED, has shadowless effect Side glowing LED will have a good uniformity through Flat light material’s diffusion, can cover larger area.

4、   Image processing : Cooperate with famous image processing company named  CK Vision . It can inspect fast and precisely. Repeated detection for the mark  within 0.005mm

5、   Detection mode: Mark and bad mark detections can be achieved if the images within 20MM*20MM

6、   Regularly detect the glue width when it is running.

Vision System
 

Ultra Speed Dispensing Machine JD-450 Software:

1、Full english interface ,software based on Windows 7 OS, easy to operate , It can realize Laser positioning, dot , line ,circle, arc instruction.

Full english interface ,software based on Windows 7 OS, easy to operate , It can realize Laser positioning, dot , line ,circle, arc instruction.

2、Search function: Only need to edit one dispense location when PCB has many same components, others can be searched automatically and use the same dispense program to edit them.

3、It can locate fast through the images . Camera will locate the relevant position when click the image at the same time . It is very convenient to find the components.

It can locate fast through the images . Camera will locate the relevant position when click the image at the same time . It is very convenient to find the components.

4、Whole Panel Function , easy to setup panel with sub-program function.

5、Automatically check the dot image , and alarm if the dot is defective .

6、Software can load  CSV  file etc directly .

7、Support offline programming.

 

Ultra Speed Dispensing Machine JD-450 Valve:

Peumatic Jet valve JET-6000 Features

 Jet Valve JET-6000 Specifications

  Air Pressure (Min)

  0.6 Mpa  

  Dispensing freqency RPM(Max )  

  200 times /S  

  Best Feed Pressure

  0~0.3Mpa

  Dot Diameter(Min)

  0.5mm  

  Dot Weight(Min)

  0.024mg  

  Best Viscosity Range  

  3000~130000Cp  

  Nozzle Heating Temp.(Max)

  80℃  

Peumatic Jet valve JET-6000 Features
Application :
underfill
Pin encapsulating
conformal coating
package on package
dam&fill
Red glue dispensing
COB package

Ultra Speed Dispensing Machine JD-450 Features :

●    Solid motion platform ,X/Y axis is controlled by linear motor ,max running speed can reach 2000mm/s, acceleration can reach 3g.

●    High precision peumatic jet valve or VERMERS Piezoelectric jet valve is choosable ,machine can install max 1 set of valve.

●    Equipped with vacuum cleaning device, which improved the nozzle cleaning effect.

●    Keyence laser height detecting system(Option) to correct the dispensing height.

●    Material level detecting  in syringe fuction , machine will alarm when material is insufficient.

●    Equipped with X/Y/Z auto correction platform.

●    Glue weighing function (Option) gurantees precise dispensing.

●    Industrial CCD and it's mark positioning function.

●    Teaching with CCD for programming , support loading CAD file.

●    Automatic detection of glue size, machine will alarm if detect unqualified glue point.

●    Industrial PC ,Windows operation system , full english interface ,very easy to use.

 Ultra Speed Dispensing Machine JD-450 specification :

  Model

  JD-450  

  Overall size  

  921 mm(W)×1230 mm(D)×1500 mm(H)  

  Control method

  Industrial PC ,full English software based on Windows 7 OS  

  Visual System  

  5 million pixels CCD ,fiducial mark recognition and automatic correct coordinate offset  

  Conveyor

  One section conveying , conveying height : 900+/- 20mm , left to right only.

  Width adjustment

  Single Lane: 80~430mm , automatic width adjustment  

  X/Y axis Drive  Model

  Linear Motor With Linear Encoders  

  Z Axis Drive Mode  

  Servo Motor  

  Maximum Speed  

  X/Y : 2000mm/S  

  Repeatable Accuracy

  0.02mm

  Dispensing  Area

  X=380mm ,Y=430mm ( with Single valve )          X=340mm ,Y=430mm  (with double valve )  

  Dispensing valve quantity

   1 valve (standard ) , 2 valve controlled synchronously (option) , 2 valve controlled independently (option).  

  Valve Heating

   Room Temperature~80℃±3℃  

  Material Volume

  30CC Or 50CC

  Material Detection

  Automatically Inspect glue dispensing size.

  Nozzle Cleaner  

  Vacuum Cleaning System

  Communication Connector

  SMEMA

  Program Method

  CAD file load , Manual Teaching, offline programming

  Power Supply

   1P,220V   50~60HZ

  Air Pressure

  7kg/cm2

  Power

  Max 3.5KW

  Machine Weight  

  1200 kg

Ultra Speed Dispensing Machine JD-450 configuration:

Standard machine includes :

●    X/Y  axis controlled by linear motor , Z axis controlled by servo motor.

●    Industrial PC ,monitor, Keyboard,mouse.

●    1 section conveyor controlled by step motor with automatic adjustment.

●    3 color alarm lamp.

●    CCD visual system.

●    Nozzle heating.

●    Vacuum nozzle cleaning device.

●    Liquid level in tube detecting device.

●    X/Y/Z axis auto correction platform.

●    SMEMA cable.

●    1 year parts warranty.


Optional configuration:  

●    Pneumatic jet valve.

●    VERMERS Piezoelectric jet valve.

●    Double valve sychronous controlling system.

●    Double valve independent controlling system.

●    Precision glue weighing system .

●    Laser height detecting system .

●    Air pressure boosting pump(for pneumatic jet valve).

●    Bottom heating device.

●    Bar code reading system.

●    Offline programming software.

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