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Inline Selective Soldering Machine Flex-i2

Quick Overview

Machine working concept: PCB will be moved  in machine with stainless steel wheels conveyor  system, after it's stopped by stopper, it will be  side clamped by rear clamper cylinder, then the  spray fluxer will start to work under setting  program, after that the same table will move  x,y,z1,z2 to move different solder pot under PCB  for selective soldering. During whole process, the  top preheater can be on to help keep the PCB's  temperature.

Spray Flux

Spray Flux

Flx-DropJet : Standard equipped with drop jet valve from  Germanny originally, which can meet dia 2mm flux  dot dimension.

 

Selecting Soldering Pot

Selecting Soldering Pot

● Titanium soldering pot, 100% capable for lead free  application. Standard equipped with mechanical pump,  easy for maintenance.

● N2 direct heating system is standard equipped,enhance the wetting ability for lead free  sodlering.

 

Live camer

Live camer

Sod-ProcMoni: Without open machine's door, operator can see soldering process in real time.

 

Preheating

Preheating

Pre-TPRE: Standard equipped with upper preheating zone, to reduce  the temperature drop on PCB during soldering, especially for  thick PCB or heat absorber component,and preheart time &  heating ratio(%) can be set in software.option with bottom preheat.

 

Solder nozzle

Solder nozzle

Sod-WetNoz: Standard equipped with wet nozzle for customer's universal applicaiton. Can also design solder nozzle according cusotmer's application.





Inline Selective Soldering Machine Flex-i2 Features:

●    XY servo table for solder station, servo axis Z1 for solder pot 1, servo axis Z2 for solder pot 2.  Optional with electro-magnetic pump made in Germany.

●     Top preheating zone, option with bottom IR zone.

●     Standard equipped live-on camera for both solder pot's soldering process.

●    Standard equipped with wave height calibration.

●    Windows 10 system English version.

●     Drop jet fluxer made in German.Option to install double drop jet fluxer.

FLEX-i2 Specifications

  Item

  FLEX-i2

  General

 

  Operating power/Max power

  6KW/16KW

  PCB dimension

  Min50x50---Max PCB W457.2 x L508mm (18" x 20")  (Two nozzle solder individually)  Max PCB W508 x L508mm (20" x 20")  (Two nozzle solder parallel)    

  Machine dimension

  1420(L)*1725(W)*1700(H)

  Net weight

  900KG

  Power supply

  3PH 380V 50HZ  

  Air supply

  3-5 bars  

  Exhausting required

  800M3/h

  PC

  Yes    

  Typical Program Time

  10 Minutes  

  PCB Robotic Platform  

 

  Flux Nozzle Type

  drop jet fluxer made in Germany  

  Flux Nozzle Quantity

   Standard equip 1 set, optional to equip another set  

  Flux Tank Capacity

  1L

  Flux Tank Quantity  

  Standard equip 1 set, optional to equip another set (when use two different flux)

  preheat

 

  Preheating method  

   Top IR preheat,option with bottom preheat

  Solder Management  

 

  Solder pot type  

   Standard equipped with mechanical pump,  optional with electromagnetic pump (made in Germany)

  Standard Solder Stations

  2

  Solder Pot Capacity  

   15 kgs

  Solder Temperature Control

  PID

   Heat-Up Time  

  About 40mins

  Max Temperature  

  350 ℃

  Mini Wave Nozzles  

   3 to 12mm

  Customized nozzle

  Available  

   Axes of Motion

  X, Y, Z1, Z2

  Position Accuracy  

  + / - 0.05mm

  (N2) Inertion Management

 

  N2 Consumption per Nozzle  

  4m3/H  

  Required N2 Purity  

  >99.99%

Software System

Solder it” is windows10 based software.  With board scanned picture or Gerber file,  “POINT AND CLICK” to “draw and drag” motion path easily, make the initial programming in less than 10 minutes.

Path programming  :

Point and Click

“Point and Click”

● to draw path with scanned picture as background, easiest way for path programming.

 

Solder path editing:

Solder path editing:

● Moving speed,Z height, wave height, Dwell time, wave slope speed etc are editable, get max flexibility to fit different type of components on the board. Empth move time, site working time, total cycle time are estimated once path programming finished. Easy for balance production line.

 

Maintenance & replacement assisting function :

Maintenance & replacement assisting function :  

● we know how important the maintenance for a selective soldering machine. In the software, we list all maintenance job, time taking, comsumable parts life and remain life, etc. It can export to excel list, engineer can check what parts need to replace in next 3 month or 6 months, in this way to they can prepare everything in advance.

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