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Desktop Wave Soldering Machine DWS-200

Quick Overview

DWS-200 is a desktop compact wave soldering machine with CE certification

Independent speed control of flux, preheating and wave soldering

Preheating delay time function

Chain conveyor system for soldering with pallet

Foam spray system

Infrared panel for preheating

Stainless steel dual wave nozzles

Stainless steel solder pot with 50kg capacity only

Titanium dual wave nozzles & solder pot (Option)

Load pallet process use flatness belt to drive.

●   Load pallet process use flatness belt to drive.

 

Preheating and wave soldering process use 5mm pin chain to transport.

●   Preheating and wave soldering process use 5mm pin chain to transport.

 

The bottom of pallet is designed with groove.

●   The bottom of pallet is designed with groove. During the pallet transport , the groove is stuck into the pin chain, making the pallet transportation more stable.

 

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Form spraying system. It is consist of foamed tube and compressed air and saved flux.

●   Form spraying system. It is consist of foamed tube and compressed air and saved flux.

 
Add a air knife behind the foaming box to make the spraying more evenly.

●   Add a air knife behind the foaming box to make the spraying more evenly.

 

One bottom preheating zone.

●   One bottom preheating zone. The heater could be take out for the easy maintenace.

 

Using infared heating plate for preheating , makes heating more evenly.

●   Using infared heating plate for preheating , makes heating more evenly.

●    Temperature:room temperature~260℃(adjustable)                  DWS-200 can set the preheating delay time to ensure PCB 100% preheating as standard wave soldering machine                  .

 

Solder pot and wave nozzles is made by titanium .

●   Solder pot and wave nozzles is made by titanium .

●   Independent speed control of  wave soldering, different than preheating process.

 

Drawer design of solder pot is easy to replace and maintain.

●   Drawer design of solder pot is easy to replace and maintain.

 

Drawer design of solder pot is easy to replace and maintain.

●   Drawer design of solder pot is easy to replace and maintain.

 

Included solder pot trolley for replace and maintain.

●   Included solder pot trolley for replace and maintain.

 
The cooling system in the exit is consist of two computer fan.

●   The cooling system in the exit is consist of two computer fan.

 

Drawer design of solder pot is easy to replace and maintain.

●   Drawer design of solder pot is easy to replace and maintain.

 

Pallet.

●   Pallet.

 

All the electrical components and PLC, connector, solid-state relay, disconnector, stepper motor have CE certification.

●   All the electrical components and PLC, connector, solid-state relay, disconnector, stepper motor have CE certification.

 

 Touch screen and PLC controlling system.

●   Touch screen and PLC controlling system.

 

User friendly interface is easy to operate. The temperature could setting/saving/modify/preheating delay time on the screen directly.

●   User friendly interface is easy to operate. The temperature could setting/saving/modify/preheating delay time on the screen directly.

 

PLC and touch screen controlling system realizes that easy to modify temperature.

●   PLC and touch screen controlling system realizes that easy to modify temperature.

 

DWS-200 Desktop Wave Soldering Machine controlled system and electric system:

Features of DWS-200 Desktop Wave Soldering Machine:

●   DWS-200 can be adjusted the speed independently, It means operator can set flux and preheating speed different than wave soldering process to simulate large-scale wave soldering production.

●   Preheating time can be defined , DWS-200 can set the preheating delay time to ensure PCB 100% preheating as standard wave soldering machine .

●   Preheating zone equipped with infrared heating panel and PID controlled heating system. Preheating temperature and pallet stop time above preheating zone can be set.

●   More economical solder pot capacity, maximum 70kg.

●    PLC and touch screen system makes the operation much easier . Can setting/saving/modify temperature , speed, preheating time etc on the screen.

●   Foam fluxing.  It is composed of foamed pipe, compressed air control valve and flux tank. Easy & robust.

●    Included dual wave nozzles, both wave heights are all controlled by stepper motor. Operator can change the height directly by the touchscreen.

●   The standard configuration of solder pot and wave nozzles is titanium .

●   Chain transport system, PCB is carrying by pallet.

●   Fans cooling system.
 

DWS-200 Specification:

  Model

  DWS-200  

  PCB width

  50-200MM

  Soldering mode

  Pallet ( PCB size 50*50-200*200MM)

  Solder volume

  70kg

  Dimension

  1300(L)*580(W)*730(H)

  Net weight

  145kg

  Operation mode

  touch screen+ PLC

  Transport speed

  0.3M-0.9M/min

  Flux tank capacity

  2L

  PCB transfer direction

  from left to right

  Spraying mode

  foam type  

  Preheating zone

  one separately bottom preheating zone

  Preheating power

  1.8 KW / part

  Preheating temperature

  room temperature~260℃  

  Solder pot materials

   Titanium(Standard)  

  Solder pot heater

  heating tube

  Heater power  

   1.2KW*2PCS

  Solder pot temperature

   room temperature~320℃  

  Wave quantity  

  Dual wave

  Max. wave height

  8mm

  Top Clearance

  40mm

  Solder pot heating-up time

  80 mins

  Solder pot lift

  manually  

  Solder pot in and out  

  manually

  Total power

  4.5KW  

  Air supply

  3-5BAR

  Power supply

  single phase 220V 50HZ

DWS-200 Desktop Wave Soldering Machine including:

●   Foamed pipe and PLC controller spraying system.

●   One sparately bottom preheating zone.

●   One sparately bottom cooling zone.

●    Stainless solder pot and dual wave nozzles.

●   Single rail chain transportation system.

●    Touch screen panel

●   Dimensions:1300(L)* 580(W)* 730(H).

●   Weight:90KG

 

Free acessories as follows:

NO.

ITEM NAME

DESCRIPTION

QUANTITY   UNIT

1

  Preheater

1.6KW  220V

1

pcs

2

  Herter

1.6KW

1

pcs  

3

  Thermocouple

100mm

1

pcs

4

   Conveyor chain clip

35B

1

pcs

5

  Hex spanner

 

1

pcs

6

  Open spanner

14

1

pcs

7

  Open spanner

8

1

pcs

8

  Conveyor Belt

2

pcs

9  

  Wave Belt

 

1

pcs

10

  Slotted screwdriver

1

set

11

  Cross screwdriver

1

set

12

   Key of door

705

2

pcs

13

  Tool box

 

1

pcs

14

  resistor

20D471k

2

pcs  

15

  PLC communication cable

1

pcs

16

  Touchscreen communication cable

 

1

pcs

17

  Spoon

 

1  

pcs

First Level Spare Parts as follows:

NO.

ITEM NAME

DESCRIPTION

QUANTITY UNIT

1

  Sensor  

1.6KW  220V

1

pcs

2

  Heater of Solder Pot

1.6KW

1

pcs

3

  solenoid valve

4V2108

1

pcs

4

   pressure regulating valve

2

pcs

5

  Formed Pipe

50*220

1

pcs

6

  Temperature probe  

50*1.5

1

pcs

7

  Pallet

200*200

1

pcs

8

  Conveyor Belt

2

pcs

9

  Wave Belt

1

pcs

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