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Offline Selective Soldering Machine Ant-i1

Quick Overview

PCB is moved by X/Y table with servo motor, Solder pot is moved in Z with servo motor, drop jet flux is moved in Z with aircylinder.

Preheating

Spray Flux

Flx-DropJet : Standard equipped with drop jet valve from  Germanny originally, which can meet dia 2mm flux  dot dimension.

 

Selecting Soldering Pot

Selecting Soldering Pot

● Titanium soldering pot, 100% capable for lead free  application. Standard equipped with mechanical pump,  easy for maintenance.

● N2 direct heating system is standard equipped,enhance the wetting ability for lead free  sodlering.

 

Live camer

Live camer

Sod-ProcMoni: Without open machine's door, operator can see soldering process in real time.

 

Preheating

Preheating

Pre-BPRE: Bottom preheating zone, before soldering PCB will move  here to heat up setting time under setting temperature.

 

Solder nozzle

Solder nozzle

Sod-WetNoz: Standard equipped with wet nozzle for customer's universal applicaiton. Can also design solder nozzle according cusotmer's application.

Offline Selective Soldering Machine Ant-i1 Features:

●    Small footprint, only W990mm x D1308mm.

●     Max board L350mm x W260mm (Can manually rotate board to  180degree to meet L700mm x W260mm).

●     English Windows 10 interface.

●    3 servo motors and servo drivers for motion.

●    Drop jet fluxer made in German.

●     Solder pot system with capacity 15kgs.

●    Wave height calibration system.

●    Bottom IR preheating zone.

●    “on-time” liver camera to show soldering process.

●    Pre-maintenance count down function.

Ant-i1 Specifications

  Item

  Ant-i1

  General

 

  Operating power/Max power

  4KW/6.5KW

  PCB dimension

  50x50---350x260mm (Can manually rotate board to 180degree to meet L700mm x W260mm)  

  Machine dimension

  W990mm X D1308mm X H1714MM  

  Net weight

  400KG

  Power supply

  1PH 220V 50HZ   MAX 30A Equip 40A contactor in factory

  Air supply

  3-5 bars  

  Exhausting required

  200M3/h

  Solder Management

 

  Standard Solder Stations

  1

  Solder Pot Capacity

   15 kgs

  Heat-Up Time

  About 40mins

   Solder Pot heater

  380 ℃

  Solder Pot heater

  1.2kw

  Solder Nozzles

 

  Mini Wave Nozzles

  Dia 2 to 8mm  

  Customized nozzle

  Available

  Nozzle Material

  Proprietary Alloy

  (N2) Inertion Management

 

  N2 heater  

  Standard Equipped  

  N2 Temp PID Control Range  

  0 - 300℃  

  N2 Consumption per Nozzle

  1.5m3/H

  Required N2 Purity

  >99.99%

  Flux Management

 

  Spray Flux Nozzle

   Standard equipped with drop jet nozzle made in Germany  

  Flux Capacity

  1L

  Flux Tank

  Constant pressure tank

  preheat

 

  IR heater  

   2kw

  Controlling System

 

  Industrial PC  

   Yes

  Typical Program Time

  10 Minutes

  Program method

  Draw path in scanned picture of board

  Controlling system

  PC

Solder It

Solder it” is windows10 based software.  With board scanned picture or Gerber file,  “POINT AND CLICK” to “draw and drag” motion path easily, make the initial programming in less than 10 minutes.

Path programming :

Point and Click

“Point and Click”

● to draw path with scanned picture as background, easiest way for path programming.

 

Solder path editing:

Solder path editing:

● Moving speed,Z height, wave height, Dwell time, wave slope speed etc are editable, get max flexibility to fit different type of components on the board. Empth move time, site working time, total cycle time are estimated once path programming finished. Easy for balance production line.

 

Maintenance & replacement assisting function :

Maintenance & replacement assisting function :

● we know how important the maintenance for a selective soldering machine. In the software, we list all maintenance job, time taking, comsumable parts life and remain life, etc. It can export to excel list, engineer can check what parts need to replace in next 3 month or 6 months, in this way to they can prepare everything in advance.

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