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Inline Automatic PCB Router AR-2530M

Quick Overview

AR-2530M PCB Saparator adopt servo driving system and high quality routing spindle which can ensure<0.05mm routing accuracy, x, y, z moving speed can reach 500mm/s, routing speed can reach 50mm/s. and machine is equipped high resolution CCD which can automatically position fiducail mark and correct coordinate offset. windows operation system and self developed software make programming very easy. Fully automatic online router machine, the machine automatically load the PCB by customized vacuum fixture on the clamper and cut it, automatically unload finished product, and collects the edge of the board at the same time. Fully automatic online router machine can be docked with SMT production line to realize fully automatic operation process.

Bottom cutting system

●   Bottom cutting system.The utility model relates to an anstistatic brush type bottom dust collecting device.which has perfect dust collecting effect.

 

Equipped with High resolution CCD makes programming very easy

●   Equipped with High resolution CCD makes programming very easy. It has mark positioning function, can automatically correct the coordinate offset. The machine can be docked with the factory's MES system(Option). it can upload production logs.

 

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●   Top PCB clamper with customized vacuum fixture, bottom cutting system.

 

After cutting the PCB board

●   After cutting the PCB board, the Router automatically throws away the waste board to the waste collection box. To provide a clean working environment.

 

Automatic PCB unload conveyor + unloading fixture

●   Automatic PCB unload conveyor + unloading fixture.

 

All the X/Y/Z cutting system is equipped Japanese  panasonic servo motor and it's control system

●   All the X/Y/Z cutting system is equipped Japanese  panasonic servo motor and it's control system.

 

Superb Vision system with fiducial mark recognition function

●   Superb Vision system with fiducial mark recognition function. Camera teaching for programming. The software based on windows 7 or 10 opertion system.

 

The machine has the function of automatic change the tool/router bit

●   The machine has the function of automatic change the tool/router bit.

 

The machine is equipped with the broken milling cutter detection function on the spindle

●   The machine is equipped with the broken milling cutter detection function on the spindle. When the milling cutter is broken, the machine will automatically change a new bit.

 

Kavo/Sycotec Spindle

●   Kavo/Sycotec Spindle, the machine has the function of automatic change the tool/router bit.

 

Self developed softeware makes programming and operating very easy

●   Self developed softeware makes programming and operating very easy. The software interface can set the Z-axis cutting depth and set different Z-axis cutting depths depending on the thickness of the PCB. Ensure that the Z-axis can cut the PCB at a fixed height.

 

 Milling cut can be used as 2 or 3 section

●   Milling cut can be used as 2 or 3 section, just set the parameter on sofeware, it has greatly prolonged milling cut' service life. Milling cutter will automatically cycle to use each section.

Inline Automatic PCB Router AR-2530M Features:

1. Guide rail loading PCB, top PCB clamper with customized vacuum fixture, bottom cutting system, Automatically unloading PCB on the belt, easily help you realize full automation.

2. All the X/Y/Z axis are equipped Japanese Panasonic servo motor and it's control system.

3. Kavo/Sycotec Spindle, the machine has the function of automatic change the tool/router bit.

4. Broken milling cutter detecting system avoid ineffective cutting.

5. Extraordinary Vision sytem makes programming easy and support fiducial recognition and correcting coordinate offset.

6. External industrial vacuum cleaner is easy for maintenance.

7. Milling cut can be used  as 2 or 3 section, just set the parameter on software, it has greatly prolonged milling cut' service life.

8. Full english software based on Windows 7 or 10 OS, easy to operate.

9. Machine is equipped with high resolution CCD, use direct teach programming method with cross cursor of CCD, very easy to operate, software can excute point, line, arc ,circle etc command to cut different shape of panelled board, it has mark positioning function, can automatically correct the coordinate offset when PCB position changed.

Inline Automatic PCB Router AR-2530M Specification:

  Model

  AR-2530M

  PCB Size(Max)

  300*320mm

  PCB Size(Min)

  60*60mm

  PCB Thickness

  0.4-4.0mm(hard board)

  PCB Material

  FR4, glass fiber.

  Conveying height

  900±20mm

  Conveying direction

  Left to right  

  PCB loading method

  1-section conveyor, automatic loading board

  PCB unloading method  

  conveyor on the router

  PCB clamping system  

  Customized vacuum fixture suck the PCB form the inlet conveyor belt

  Milling cutter broken detect  

  Yes

  Cutting Speed(Max)

   50mm/s

  Control method

  line, circle, arc, interpolate algorithm

  Repeat Accuracy

   ±0.05(mm)

  Cutting Accuracy

  ±0.05(mm)

  Drive system

  AC servo motor  

  Routing Spindle  

  Kavo/Sycotec Spindle  

  Milling Cutter

  ∅0.8,-∅3.0

  Programming method

  Camera Teaching

  Router total power supply

  1 phase AC 220V/50HZ 2.5KW

  Router size

  L1370mm×W970mm×H1460mm( including light tower)

  Router Weight

  Approx 400KG

  External vacuum cleaner power

  3 phase AC 380V 50HZ/ 4.4 KW; One 2.2KW motor is responsible for vacuum fixture, and the other 2.2KW motor is responsible for dust collection

Inline Automatic PCB Router AR-2530M  Configuration:

Standard configuration:

● Top X axis PCB clamping system

● Inlet conveying system*1set

● Bottom Y/Z axis PCB cutting system *1set

● CCD vision system *1set

● Kavo/Sycotec Spindle*1set

● Unloading system *1set

● 3 Colour light tower *1set

● Broken milling cutter  auto detection

● Automatic change the tool/router bit


Optional configuration:

● Customized aluminum cutting fixture + aluminum vacuum fixture

● Milling cutter/Router bit

● MES system docking

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