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Combined Double Station Automatic PCB Router AR-2530D

Quick Overview

AR-2530D PCB Saparator adopt servo driving system and high quality routing spindle which can ensure<0.05mm routing accuracy , x,y1,y2,z1,z2 ,u axis moving speed can reach 500mm/s , routing speed can reach 50mm/s. and machine is equipped high resolution CCD which can automatically position fiducail mark and correct coordinate offset .windows operation system and self developed software make programming very easy ,  2 work stations design greatly improve production efficiency . External silence vaccum cleaner can provide a clean work enviroment .The machine has two z-axes, one is a round cutter installed to cut v-cut slots, the other is a Milling cutter installed to cut stamp holes. Can achieve a variety of USES, cutting PCB board more extensive range

X,Y1,Y2,Z1,Z2 axis adopt panasonic  servo motor and it's driving system ,ball screw drive with rail & slider, make  movement smoothly and precisely.

●   X,Y1,Y2,Z1,Z2 axis adopt panasonic  servo motor and it's driving system ,ball screw drive with rail & slider, make  movement smoothly and precisely.

 

Equipped with High resolution CCD makes  programming very easy.

●   Equipped with High resolution CCD makes  programming very easy. It has mark positioning function ,can automatically correct the coordinate offset. Also the CCD has the function of scanning bar code and QR code, which can scan the bar code and QR code information on the PCB board directly, and then call the finished program on the machine to cut the PCB board directly. Option MES system,Through the CCD on the router and MES system software for the router ,the machine can be docked with the factory's MES system.it will be convenient for program call and data download, production log upload.

 

High quality ,air cooling long service life routing spindle.

●    High quality ,air cooling long service life routing spindle. The machine is equipped with an ion air gun. The ion wind blown from the bottom of the spindle can eliminate the static electricity generated during the cutting process.

 

∅0.8-∅3.0 mm milling cutter

●   ∅0.8-∅3.0 mm milling cutter

 

Double working table design , positioning more accurately than cyclinder driving mechanism , improve production efficiency.

●   Double working table design , positioning more accurately than cyclinder driving mechanism , improve production efficiency.

 

The machine has two z-axes, one is a round cutter installed to cut v-cut slots, the other is a Milling cutter installed to cut stamp holes.

●   The machine has two z-axes, one is a round cutter installed to cut v-cut slots, the other is a Milling cutter installed to cut stamp holes. Can achieve a variety of USES, cutting PCB board more extensive range.

 

The machine is equipped with the broken milling cutter detection function on the spindle.

●   The machine is equipped with the broken milling cutter detection function on the spindle. When the milling cutter is broken, the machine will stop, and the software interface will alarm.

 

400W high-power spindle, which can cut Al board below 2.0mm thickness (machine needs to use custom-cut aluminum board milling cutter).

●   400W high-power spindle, which can cut Al board below 2.0mm thickness (machine needs to use custom-cut aluminum board milling cutter). Upper cutting system.The utility model relates to an anstistatic brush type bottom dust collecting device.which has perfect dust collecting effect.

 

Self developed softeware  makes programming and operating very easy.

●   Self developed softeware  makes programming and operating very easy. The software interface can set the Z-axis cutting depth and set different Z-axis cutting depths depending on the thickness of the PCB. Ensure that the Z-axis can cut the PCB at a fixed height (suitable for PCBs with components on the back of the cutting point, ensuring that the milling cutter does not damage the components on the back of the PCB).

 

Milling cut can be used  as 2 or 3 section , just set the parameter on sofeware, it has greatly prolonged milling cut' service life.

●   Milling cut can be used  as 2 or 3 section , just set the parameter on sofeware, it has greatly prolonged milling cut' service life.







Combined Double Station Automatic PCB Router AR-2530D Features:

1.AR-450M PCB Separator adopt x,y1,y2,z servo motor and driving system and ball screw ,linear guide rail ,ensure machine run smooth and precisely.moving accuracy less than 0.05mm, routing accuracy less then 0.05mm.The machine has two z-axes, one is a round cutter installed to cut v-cut slots, the other is a Milling cutter installed to cut stamp holes. Can achieve a variety of USES, cutting PCB board more extensive range.

2.Double work station design makes continuous running ,greatly improve production efficiency.

3.Machine is equipped with high resolution CCD ,use direct teach programming method with cross cursor of CCD, very easy to operate , software can excute  point ,line ,arc ,circle etc command to cut different shape of panelled board ,it  has mark positioning function ,can automatically correct the coordinate offset when PCB position changed .Also the CCD has the function of scanning bar code and QR code, which can scan the bar code and QR code information on the PCB board directly, and then call the preprogrammed program on the machine to cut the PCB board directly.

4.Industrial PC ,Windows system and full english self developed softeware  makes programming and operating very easy.

5.Euipped with quality ,air cooling long service life routing spindle.

6.External silence vaccum cleaner provide a clean and low noise work environment.

7. Milling cut can be used  as 2 or 3 section , just set the parameter on sofeware , it has greatly prolonged milling cut' service life.

8.Equipped with anti static ionizing wind which can eliminate static and  remove dust.

9.Option MES system,The machine can be docked with the factory's MES system.it will be convenient for program call and data download, production log upload.

10.The machine is equipped with the broken knife detection function. When the Router bit is broken, the machine will stop, and the software interface will alarm.

Combined Double Station Automatic PCB Router AR-2530D Specification

  Model

  AR-2530D

  Work station

  2 work station

  PCB Size(Max.)

  420×320mm* 2pcs

  PCB Thickness

  0.4-2.0mm(hard board)

  PCB Material

  FR4,glass fiber,Al

  Max component heigh

  50mm  

  Cutting Speed(Max)  

  50mm/s

  Moving speed  

  Max 500mm/s

  Control method  

  line, circle, arc, U,L

  Repeat Accuracy  

  ±0.05(mm)

  Routing Accuracy  

   ±0.05(mm)

  Drive system  

    X/Y1/Y2/Z1/Z2 Five axis servo motor control  

  Vacuum cleaner  Power

   3PH AC 380V 50HZ/2.2 KW (External on the Router)

  Routing Spindle

    42000rpm/min , Air cooling    

  Milling Cutter

    ∅0.8,-∅3.0

  Tool life control  

  Software program control  

  Programming method

  Direct teach programming method

  Machine Total Power Supply  

  3 phase AC 380V 50HZ/ 4.5 KW

  Machine size

  L1200mm×W1150mm×H1317mm  

  Vacuum cleaner size  

  L805mm*W920mm*H1950mm

  Machine Weight

  600 KG

  Vaccum cleaner weight  

  150 KG  

Dimension

Combined Double Station Automatic PCB Router AR-2530D configuration:

Standard configuration:

● Double station Automatic PCB Router AR-450M.

● Industrial PC ,monitor, Keyboard,mouse.

● 6 aix driving system.

● External Vaccum cleaner.

● Milling cutter 10pcs.

● Servo motor driven width mechanism.

● CCD.

● Routing spindle.

● safety light curtain.

● 1 year parts warranty.

● Broken milling cut  auto detection.

● Ion air gun  on the spindle.


Optional configuration:  

● Customized fixture.

● Milling cutter.

● MES system docking.

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