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Intelligent Component Insertion System AI-654

Quick Overview

AI-654 Standard Insertion platform with various component feeder which can easily help you realize insertion automation especially for combined standard and odd shape components .

Intelligent Component Insertion System AI-654 Sturcture
  Modular design with compact machine size , can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components .
  Standard equipped with High quality EPSON RS4-551S cantilever 4 axis SCARA robot which ensures the high precision insertion .
  3. Cutomized clamping head can install maximum 4 clamping jaws satisfy multiple odd shape components insertion requirement .
  4. Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation .
  5. 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L 550*W450mm PCB.
  6. Insertion abnoramal detect function can realize machine alarm ,by pass and immediate re-insertion function .  
  7. Optional clamping jaw changing function is available .
  8. Optional intelligent support pin changing funciton greatly decrease positioning mistake and save chaning time.
  9. Extraordinary vision system realize ±0.05mm insertion accuracy .
  10. Windows based software , easy to operate.
 

  Modular design with compact machine size , can be easliy intergrated into production line help you realize insertion automation .

Modular design Modular 3 section conveyor design  High-strength base  structure

  Modular design

  Modular 3 section conveyor design

  High-strength base  structure

Main machine+ intelligent feeder
Up to 10 feeders per machine

Automatic width mechanism,Motorized PCB clamping mechanism.

Finite-element analysis, design of high-strength welding, providing a solid base for the equipment


 
Intelligent Component Insertion System AI-654 Robot Sturcture
Standard equipped  

Standard equipped with High quality EPSON RS4-551S cantilever 4 axis SCARA robot which ensures the high precision insertion.


 
Intelligent Component Insertion System AI-654 Clamping head

  Multi functional clamping Heads with optional automatic changing function :                

----Leading performance, an abundant choices of clamping jaws and suction cups to offer protection for complicated plug-in work.

  图片5.jpg

  ●  Large choice of clamping jawss and suction cups

  ●  Insertion abnoramal detect function can realize machine alarm ,by pass and immediate re-insertion function

  ●  Optional clamping jaw changing function is available

 Optional clamping jaw changing function is available

  Optional clamping jaw changing function is available      

 customized clamping jaw is available


Intelligent Component Insertion System AI-606 Feeders

  Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.

图片8.jpg图片10.jpg Applicable parts 

  Max : 8 trays
   Tray size : Max L350*W250*H55mm

   Lead reshaping function is optional.


 
Mulit layer tube feeder图片10.jpg Applicable parts 

  Max : 9 tubes
   Tray size : L450*W20*H45mm

   Lead forming function is optional.

  Mulit layer tube feeder


   Applicable parts

   

 
Compact mulit layer tube feeder图片10.jpg Applicable parts 

  Max : 5 to 8 tubes
   Tray size : L450*W20*H45mm

   forming funciton is not available.

  Compact mulit layer tube feeder


   Applicable parts

   

 
Vertical vibration feeder  图片10.jpg  Applicable parts 

  Customized according to component , lead reshaping function is optional.

  Vertical vibration feeder  


   Applicable parts

   

 
图片10.png图片10.jpg 图片111333.jpg 

  Customized vibraton feeder for small batch without lead reshaping function.

  Compact Vibration feeder


   Applicable parts

   

 
图片1111.jpg图片10.jpg Applicable parts 

  Suited for radial tape component with tape hole pitch of 12.7mm . lead forming function is optional.

  Radial tape feeder


   Applicable parts

   

 
Axial tape feeder图片10.jpg Applicable parts 

  Suited for axial tape component with lead pitch of 5 or 10mm with lead cutting and bending function.

  Axial tape feeder


   Applicable parts

   

Intelligent Component Insertion System AI-654 Specification

MACHINE Model

AI-606

AI-654

PCB dimension

  PCB size

  maximum size   standard :(L)350 x (W)250mm , option: (L)300 x (W)300mm  standard :(L)550 x (W)450mm
  minimum size   (L)70 x (W)50mm   (L)70 x (W)50mm

  PCB transport direction

  Left to right ,3 section conveyor          

  Left to right ,3 section conveyor

Scara Robot

  Model

  LS6-602S (EPSON), 4 axis SCARA robot

  RS4-551(Epson), 4 axis SCARA robot

Insertion parameter

  Insertion speed

  theoretical speed   1800 CPH   1800 CPH
  actual speed   1.8 s/pcs without vision , 2.4 s/pcs with vision 1.8 s/pcs without vision , 2.4 s/pcs with vision
  Insertion accuracy       ±0.05mm  ±0.05mm
  Insertion species     resistor , capacitor , diode , triode ,fuse ,connector , relay, inductor ,network connector,and other odd shape components etc.

  Clamping head

  Picking method   clamping jaw /suction nozzle
  Clamping jaw quantity    4/6 pcs, 6pcs only for component size below L30*W30mm   Max 4 pcs  
  Max component size     W 30 *L 45*H45 mm  
  Insertion angle   flat ,0 degree.

  Feeder

  Feeder type   tape feeder, tube feeder, tray feede , vibration feeder and other customized feeder
  Feeder quantity   Max 10 feeders

  Utility

  Working power supply   1 Phase  AC220V, 50HZ
  Rated power   2KW
  Work pressure   80 psi(0.5 Mpa)
  Machine size   Standard with L 350* 250mm PCB size :(L)1250 x (W1200 x (H)1800 mm                Option with L 300* 300mm PCB size :(L)1250 x (W1300 x (H)1800 mm      (L)1350 x (W1400 x (H)1800 mm          
  Machine weight   About 950 KG   1050KG
Intelligent Component Insertion System AI-654 Software:

  Easy to Program and Operate

  ● Graphical User Interface

  ● CAD and CSV Import fucntion

  ● English interface available

Intelligent Component Insertion System AI-654 Software

  Optional intelligent support pin changing funciton greatly decrease positioning mistake and save chaning time.

Intelligent Component Insertion System AI-654 Software

 


 
Intelligent Component Insertion System AI-654 Vision System:

  Extraordinary vision system realize  ±50µm insertion accuracy :

  ● Head CCD vision system recognize fiducial and accurately position the PCB.

  ● Bottom CCD vision system recognize component and accurately insert it into PCB .

 Lead and component recognition for precise alignment and placement.Verification and positioning of fiducials for precise PCB alignment and placement.

  Lead and component recognition for precise alignment and placement.

  Verification and positioning of fiducials for precise PCB alignment and placement.

Intelligent Component Insertion System AI-654 Application
  Application  from our customers

  Air conditioner

Air conditioner

  Home appliances

Home appliances

  Industry applications

 Industry applications

  Examples of possible Components

Examples of possible Components
 
  Customer References
Customer References
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