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S400 is a CE certificated compact Lead Free Wave Solder Machine with inline finger conveyor, stepper driven spraying fluxer, hot air preheat zone & Ti dua wave solder pot.
| In-loading system Which can connect with the insertion conveyor directly, no need other connecting conveyor,With rule for width indicator, with angle meter for conveyor angle indicator. |
| Conveyor system Ti fingers. In this machine the same conveyor rail can accommodate for both L finger and Hook finger, customer can choose any of them or mixed them. |
| Center support option Optional with center support system, it can support the PCB all through the machine and position adjustable. |
| Width adjustmen 4 group of width adjustment system, grantee the paralizm of the conveyor. |
| Finger option Optional with L finger or L mixed with V finger. |
| Special finger for heavy loading Optional with heavy load finger which made of 5mm Ti, it can transport PCB weight as 20kgs/unit. |
| Fluxing sysytem Sprayer's flow, flux shape, automization etc adjustable, so to meet a perfect flux applying performance. |
| Fluxing pump Flux is adding via a SMC pump automaticlly, save operator's time and job. |
| Movement of fluxing system Stepper motor/driver, linear rail /slider etc, make sure the spray nozzle moving at needed speed smoothly. |
| Preheating system Standard equipped with 3 hot air convection preheating zone at bottom, provide enough heat to active the flux performance. |
| Preheating option Optional to add 3rd upper preheating zone, minimize the PCB up/bottom side temeprature difference and reduce the PCB deformation. |
| Soldering system Fully Ti material made solder pot, even for impeller, shaft, nozzle, and bolts. All is Ti and 100% capable for Lead free. Two wave nozzle, one is for turbulent wave and another is for flat wave.And solder pot in & out automaticlly, upper & down automaticlly. |
| Easy maintanence Blower motor can be take out from upper side of machine, easy for maintenance. |
| Easy change between leaded and lead free solder pot. Solder pot is equipped with quick connector and trolley, can easy change between leaded and lead free solder pot. |
| Nitrogen option Optional with N2 feeding system, enhance the solderbility and reduce solder dross generation. |
| Easy operation software Full english version software, clean & clear interface which is very easy for operators to learn. Less than 10 minutes know how. |
| Parameter saving All parameters can be save & edit under different PCB name. Easy to build the reflow database for different PCBs. |
| Control system Industrial PC and self developed controller for controlling system. |
| Electrial All brand electrical parts , such as Panasonic conveyor motor , Mitsubishi breaker , Schneider transducer etc all wiring cetificated by CE. |
| SMEMA Connection Standardly equipped with SMEMA connector for inline production. |
| Package Dry partical with safty certification used in machine to avoid moisture,Vacuming package for long distance shipping,Plywood case and metal frame for big case. |
S400 Lead Free Wave Solder Machine Features
● A new streamline design replaces a conventional right-angled exterior. And the design is based on mechanical aesthetics and practicability, making the maintenance an easy job. |
● PLC controller, PC and on-line UPS form a stable,safe and efficient controlling system. |
● The software has the functions like PCB counting, temperature setting and editing, PCB parameter menu, and profile testing, alarms and muti-languages conversion. In the meanwhile, the software has make a lots effect about the safety issues just like wave motor running safe temperature etc. |
● The one-week timer will provide a amazing function for customer. The operator can edit his work schedule for this wave solder machine weekly. And the machine can turn on automatically to melt the solder before operator come to work. When it’s time to work, the solder has been melt and everything is ready. It will save about 1.5 hours for customer everyday. |
● The specially designed guiding rail reduce the deformation caused by heat; After two years working you only need to change the cooper bars instead of change the whole conveyor rails. |
● Sprayer droved by stepper motor , the speed can be set on PC. The moving and stopping time will be set in a more precious way. |
● The sprayer is made in Japan; it provides perfect atomization performance of the flux. |
● Adding flux automatically, there are two sensors on flux tank. When flux is lower than limit,it will switch on the pump to feed flux in automatically. Operator just need to put the whole barrel flux into the flux tank, meanwhile put the sucking tube into the barrel. |
● Forced air convection preheat zone control by temperature controller in PID model. The preheat zone will provide enough uniform heat for the PCB. |
● 3 individual bottom hot air zone and third upper hot air zone optional, this configuration will provide the greatest preheating effect for soldering. |
● Adopt cast iron heater for the solder pot, it’s mounted outside of the solder pot. This new assembling way will prolong the life of the solder pot. |
● Dual wave solder. Both wave heights are controlled by transducer. Changing the wave height via adjusting the frequency of power. |
● Solder pot is made of 3mm thickness Ti material. Long life warranty. |
● High quality B&M wave motor which made in Italian, small noise and more stable. |
● Solder pot can lift up and down, move in and out automatically. It’s very easy for customer to change solder pot and conversion between leaded and lead-free. |
Structual Drawing
|
S400 - Specifications | |
Model | S400 |
PCB width | 50-400MM |
Solder pot capacity | 390kg |
Running power/general power | 5-12KW/25KW |
Machine dimension | 4260(L)*1495(W)*1725(H) |
Net weight | 1500KG |
Controlling system | PC + PLC |
Conveyor motor | 3Ph 220V , 90W |
Conveyor speed | 200MM-1800MM/Min |
Alcohol capacity | 4.5 liters |
Conveyor direction | Left to right |
Spray method | stepper motor and slider moving sprayer |
Sprayer | Japan ST-6 |
Preheating zone | 3 individual bottom preheating zones |
Preheating power | 4kw/zone |
Solder pot material | Fully Ti |
Solder pot heater | Cast iron |
Heater power | 1.2KW*10PCS |
Wave number | dual waves |
Wave type | Turbulence first wave and Lambda 2nd wave |
Melting time | 110 minutes |
Solder pot lift up&down | Electrical switch |
Solder pot in&out | Electrical switch |
Finger cleaning pump | 1PH 220V 10W |
Finger type | Dual hook Or L finger |
Finger material | Ti |
Solder angle | 5-7° |
Air supply | 3-5BAR |
Power supply | 3PH 380V 50HZ |
S400 Lead Free Wave Solder Machine Include
1 PC. S400 Lead Free Wave Solder Machine with:
◎ Industiral PC and PLC controller
◎ Titanium alloy dual wave solder pot
◎ Titanium alloy finger conveying system.
◎ 3 individual bottom preheating zones
◎ Spraying system driven by step motor
◎ 1 year parts warranty
Plenty Free accessories:
Shipping Information:
S400 •Dimensions: B400 L5.1*W1.68*H2.1m •Gross Weight: B400 About 1700 KG •Cubic Meter: B400 17.99CBM |
ILIKELEO
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