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Lead Free Wave Solder Machine E400

Quick Overview
Lead Free Best Solution

E400 is a CE certificated compact Lead Free Wave Solder Machine with inline finger conveyor, stepper driven spraying fluxer, hot air preheat zone & Ti dua wave solder pot.

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In-loading system
Which can connect with the insertion conveyor directly, the sensor at bottom for counting and spray fluxer on/off;with ruler and and needle for instruction of width

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Conveyor system

Ti fingers. In this machine the same conveyor rail can accommodate for both L finger and Hook finger, customer can choose any of them or mixed them.

Fluxing sysytem.JPG

Fluxing sysytem

Air supply to spray flux system, all the air flow pressure is adjustable by flow pressure meter.

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Movement of fluxing system

The high quality sprayer driven by stepper motor and rail / slider, moving speed set on touchscreen, stepper driver and PLC control system make a smooth and low noisy movement . Compare with traditional air cylinder drive, the moving speed can be set in touchscreen and moving speed will not be influented by air pressure like air cylinder.

Preheating system.JPG

Preheating system

1 individual  bottom preheating zone,the heaters can be drawn out at rear of machine, the blowers can be drawn out at bottom of preheat, very easy for maintenance.

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Soldering system

Titanium solder pot made by 3mm thickness pure Ti material.It  can be move in/out aautomatically, with the quick connector for solder pot, it's easy for swap between leaded and lead-free. Italy wave motor will keep the wave stable and long lifetime.

Easy change between leaded and lead free solder pot..JPG

Easy change between leaded and lead free solder pot.

Solder pot is equipped with quick connector and trolley, can easy change between leaded and lead free solder pot.

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Nitrogen option

Optional with N2 feeding system, enhance the solderbility and reduce solder dross generation.

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Human interface

User-frienly interface is easy to be operated,temperature can be set/saved/modified in touchscreen.

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Parameter saving

PLC and touchscreen controlling system which can save more than 50 sets parameters.

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Control system

Touchscreen and PLC for controlling system.

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Electrial

All brand electrical parts , such as Panasonic conveyor motor ,Mitsubishi breaker , Schneider transducer etc all wiring cetificated by CE.

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SMEMA Connection

Standardly equipped with SMEMA connector for inline production.

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Aging before package

Dry partical with safty certification used in machine to avoid moisture,Vacuming package for long distance shipping,Plywood case and metal frame for big case.

E400 Lead Free Wave Solder Machine Features

PLC and touchscreen controlling system which can save more than 50 sets parameters. User-frienly interface is easy to be operated,

    temperature can be set/saved/modified in touchscreen.

The high quality sprayer provides perfect atomization performance of the flux.It is driven by stepper motor and rail / slider, moving speed

    set on touchscreen, stepper driver and PLC control system make a smooth and low noisy movement.

Forced air convection preheat zone creates enough uniform heat for the PCB.Specially designed preheating system makes maintenance

    easier,motor and blower can be dismantled easily from bottom,heater can be move out from rear side like drawer.

Adopt cast iron heater for the solder pot, its mounted outside of the solder pot. This new assembling way prolongs  the lifetime of the

    solder pot.

Dual wave solder pot. Both wave heights are controlled invidually by transducer. Changing the wave height via adjusting the frequency

    of wave motor's power supply in touchscreen.

Solder pot is made of Ti material, 100% capable for the lead-free solder.

Customer can set on and off  time of machine with weekly timer.

Light&Sound alarm for overheating and emergency stop.

Ti finger conveyor system, be able to form an in-line through-hole soldering line.

Customer can choose "L" finger for pallet, or dual hook finger for pcb.

N2 optional for the solder pot.

Structual Drawing

 

S400.png

E400 - Specifications

 Model

 E400

 PCB width

 5-400MM

 Solder pot capacity

 200kg

 Running power/general power

 9-10KW/18KW

 Dimension

 2900(L)*1150(W)*1350(H)

 Net weight

 800KG

 Controlling system

 Touchscreen + PLC

 Conveyor motor

 3Ph 220V ,90W

 Conveyor speed

 200MM-1800MM/Min

 Flux capacity

 6.5 liter

 Alcohol capacity

 4.5 liter

 PCB Conveyor direction

 Left to right

 Spray method

 stepper motor drive,linear rail and slider moving sprayer

 Sprayer

 Japan ST-6

 Preheating zone

 1 individual bottom preheating zone

 Preheating power

  7.5kw/zone

 Solder pot material

 Fully Ti

 Solder pot heater

 Cast iron

 Heater power

 1.2KW*7PCS

 Wave number

 dual waves

 Wave type

 Turbulence first wave and Lambda 2nd wave

 Melting time

 60 minutes

 Solder pot lift up&down

 Manual

 Solder pot in&out

 Motorized

 Finger cleaning pump

 1PH 220V 10W

 Finger type

 Dual hook

 Finger material

 Ti

 Solder angle

  5-7°

 Air supply

 3-5BAR

 Power supply

 3PH 380V 50HZ

E400 Lead Free Wave Solder Machine Include

1 PC. E400 Lead Free Wave Solder Machine with:

Colored  touch screen panel

 ◎ Titanium alloy dual wave solder pot

 ◎ Titanium alloy finger conveying system.

 ◎ 1 individual bottom preheating zones

 ◎ Spraying system driven by step motor and PLC controller

 ◎ 1 year parts warranty

Plenty Free accessories:

Parts.PNG

Shipping Information:

E400

•Dimensions:

 S400 L3.05*W1.58*H1.8m

•Gross Weight:

 S400 About 800 KG

•Cubic Meter:

 S400 8.67CBM

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