CATEGORIES

You are here: WAVE & DIP SOLDERING > Wave Soldering

All Products In Category:   E400 | M400 | S400 | E-THERM RW Series | DWS-200

Lead Free Wave Solder Machine E400

Quick Overview
Lead Free Best Solution

E400 is a CE certificated compact Lead Free Wave Solder Machine with inline finger conveyor, stepper driven spraying fluxer, hot air preheat zone & Ti dua wave solder pot.

In-loading system

In-loading system

Which can connect with the insertion conveyor directly, the sensor at bottom for counting and spray fluxer on/off;with ruler and and needle for instruction of width

 

Conveyor system

Conveyor system

Ti fingers. In this machine the same conveyor rail can accommodate 

for both L finger and Hook finger, customer can choose any of them 

or mixed them.

 

Fluxing sysytem

Fluxing sysytem

Air supply to spray flux system, all the air flow pressure is adjustable 

by flow pressure meter.

 

Movement of fluxing system.JPG

Movement of fluxing system

The high quality sprayer driven by stepper motor and rail / slider, 

moving speed set on touchscreen, stepper driver and PLC control 

system make a smooth and low noisy movement . Compare with 

traditional air cylinder drive, the moving speed can be set in 

touchscreen and moving speed will not be influented by air pressure 

like air cylinder.

 

Preheating system

Preheating system

1 individual  bottom preheating zone,the heaters can be drawn out at 

rear of machine, the blowers can be drawn out at bottom of preheat, 

very easy for maintenance.

 

Soldering system

Soldering system

Titanium solder pot made by 3mm thickness pure Ti material.It  can be move in/out automatically, with the quick connector for solder pot, it's easy for swap between leaded and lead-free. Italy wave motor will keep the wave stable and long lifetime.

 

Easy change between leaded and lead free solder pot

Easy change between leaded and lead free solder pot.

Solder pot is equipped with quick connector and trolley, can easy change between leaded and lead free solder pot.

 

Nitrogen option

Nitrogen option

Optional with N2 feeding system, enhance the solderbility and reduce solder dross generation.

 

Human interface

Human interface

User-frienly interface is easy to be operated,temperature can be set/ 

saved/ modified in touchscreen.

 

Parameter saving

Parameter saving

PLC and touchscreen controlling system which can save more than 50 sets parameters.

 

Control system

Control system

Touchscreen and PLC for controlling system.

 

Electrial

Electrial

All brand electrical parts , such as Panasonic conveyor motor ,

Mitsubishi breaker , Schneider transducer etc all wiring cetificated 

by CE.

 

SMEMA Connection

SMEMA Connection

Standardly equipped with SMEMA connector for inline production.

 

Packing

Aging before package

Dry partical with safty certification used in machine to avoid moisture,

Vacuming package for long distance shipping,Plywood case and metal 

frame for big case.


E400 Lead Free Wave Solder Machine Features

PLC and touchscreen controlling system which can save more than 50 sets parameters. User-frienly interface is easy to be operated, temperature can be set/saved/modified in touchscreen.

The high quality sprayer provides perfect atomization performance of the flux.It is driven by stepper motor and rail / slider, moving speed

    set on touchscreen, stepper driver and PLC control system make a smooth and low noisy movement.

Forced air convection preheat zone creates enough uniform heat for the PCB.Specially designed preheating system makes maintenance

    easier,motor and blower can be dismantled easily from bottom,heater can be move out from rear side like drawer.

Adopt cast iron heater for the solder pot, its mounted outside of the solder pot. This new assembling way prolongs  the lifetime of the

    solder pot.

Dual wave solder pot. Both wave heights are controlled invidually by transducer. Changing the wave height via adjusting the frequency

    of wave motor's power supply in touchscreen.

Solder pot is made of Ti material, 100% capable for the lead-free solder.

Customer can set on and off  time of machine with weekly timer.

Light&Sound alarm for overheating and emergency stop.

Ti finger conveyor system, be able to form an in-line through-hole soldering line.

Customer can choose "L" finger for pallet, or dual hook finger for pcb.

N2 optional for the solder pot.

Structual Drawing

 

S400.png

E400 - Specifications

 Model

 E400

 PCB width

 5-400MM

 Solder pot capacity

 200kg

 Running power/general power

 9-10KW/18KW

 Dimension

 2900(L)*1150(W)*1350(H)

 Net weight

 800KG

 Controlling system

 Touchscreen + PLC

 Conveyor motor

 3Ph 220V ,90W

 Conveyor speed

 200MM-1800MM/Min

 Flux capacity

 6.5 liter

 Alcohol capacity

 4.5 liter

 PCB Conveyor direction

 Left to right

 Spray method

 stepper motor drive,linear rail and slider moving sprayer

 Sprayer

 Japan stainless steel spray nozzle

 Preheating zone

 1 individual bottom preheating zone

 Preheating power

  7.5kw/zone

 Solder pot material

 Fully Ti

 Solder pot heater

 Cast iron

 Heater power

 1.2KW*7PCS

 Wave number

 dual waves

 Wave type

 Turbulence first wave and Lambda 2nd wave

 Melting time

 60 minutes

 Solder pot lift up&down

 Manual

 Solder pot in&out

 Motorized

 Finger cleaning pump

 1PH 220V 10W

 Finger type

 Dual hook

 Finger material

 Ti

 Solder angle

  5-7°

 Air supply

 3-5BAR

 Power supply

 3PH 380V 50HZ

E-400 Lead Free Wave Solder Machine included:

●   Lead free wave solder machine.

●   Spraying system driven by step motor and PLC controller.

●   1 individual bottom preheating zones.

●    Titanium alloy dual wave solder pot.

●   Titanium alloy finger conveying system.

●    Colored  touch screen panel.

●   Machine dimension: 2900(L)*1150(W)*1350(H).

●   Machine weight : 800KGS.

●   1 year parts warranty.

 

Free acessories as follows:

NO.

ITEM NAME

DESCRIPTION

QUANTITY   UNIT

1

  blower motor and blower

90W 1P

1

pcs

2

   Preheater

2.5KW 220V L=390mm

2

pcs  

3

  Preheater Sensor

3M

2

pcs

4

  Heater plate

1.2KW

1

pcs

5

  Thermocouple

150MM  

1

pcs

6

  Conveyor chain clip

35B

3

set

7

  Conveyor sensor

U shape sensor S-670

1

pcs

8

  Ti finger

/

15

set

9  

  SSR

 SSR-KD-40-L

1

pcs

10

  Cooling fan

3.5'' 220VAC

4

pcs

11

   Cooling fan  

4''220VAC

4

pcs

12

  Hex spanner  

 

1

set

13

  Open spanner

 

1

set

14

  Key of door

705

2

set  

15

  Fuse

3

set

16

  Alarm light bulb

 

3

set

17

  Torque limiter spanner

 

1

set

18

  Thermocouple for machine

4M  

3

pcs

19

  Tool box

 

1

pcs

20

  resistor

 20D471k  

2

pcs

21

  Screw

M5*6

10

pcs

22

  Screw

 M6*6  

10

pcs

23

  Hexagon Socket head Screw

M5*12  

10

pcs

24

  Hexagon Socket head Screw

 M5*12  

10

pcs

25

  Hexagon Socket head Screw

M6*15

10

pcs

26

  Hexagon Socket head Screw

 M6*25  

10

pcs

27

  Hexagon Socket head Screw

M8*25  

10

pcs

E400

•Dimensions:

 S400 L3.05*W1.58*H1.8m

•Gross Weight:

 S400 About 800 KG

•Cubic Meter:

 S400 8.67CBM


Inquiry in Lead Free Wave Solder Machine E400
×
Product Lead Free Wave Solder Machine E400
Name
E-mail
Country
Phone
Other
Inquiry