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All Products In Category:   A-330/510 | A-300 | SA-500

Vertical Off-Line AOI Machine A-330/510

Quick Overview
Most affordable and manageable AOI System

A-330&A-510 Series Offline Automated Optics Inspection Machine is deal for post-flow and post wave soldering inspection .With core accurate positioning technology which can deal with PCB warpage and flexible board to reduce false report.Stable granite platform with precision servo driven system realise high speed inspection, powerful software is ideal for false soldering inspection .

Four-channel light source system

Four-channel light source system
Four-channel light source system is specially designed for PCBA inspection.RGB multi-angle ring light can reflect the 3D information of solder joint, white light can be used for all kinds of inspection for the red glue process on an effective way.Professional optic architecture design ensures the evenness of light distribution within each FOV, which reduces the false call rate significantly while ensure to catch the defects.

 

Solder pad positioning

Solder pad positioning
Reflow process will surely cause PCBA warpage , A-330 & A-510  can accurately search by extracting color , the position of solder pad consist of complex color combination , and use solder pad as fiducial mark to fine tune the position of inspection window ,which make it possible for precise details analysis on solder pad, significantly improve solder pad inspection capability.

 

Inspection on 0100503015 and fine pitch IC

Inspection on 01005(Option)and fine pitch IC

A-330 & A-510 adopt the highest resolution of 10μ, equipped with high definition industrial camera, which guarantee the inspection on 01005/03015 and fine pitch IC.Base on the precise positioning per solder pad and per component body , A-330 & A-510   can search out tiny solder pad for 01005/03015 and IC, find out the end of IC lead precisely, this can ignore the influence due to any changes on the length of incoming IC lead.

 

Flexible PCB Inspection

Flexible PCB Inspection

Flexible PCB is easy to bend and deform, which could cause the offset of inspection window, also the inspection side is not a flat surface. A-330 & A-510 adopts its exclusive software offset positioning technology and the professional lens, which can be applicable to the inspection of flexible PCB.

 

Character Inspection

Character Inspection

A-330 & A-510  ’s character identification technology is unique and accurate, owns extraordinary ability of error correction, A-330 & A-510   can search the position of character precisely, to follow the direction to analogue and recover the broken position, so as to reduce the false call rate.

 

Automatic correction of inspection window for whole board of components

Automatic correction of inspection window for whole board of components

When making the program , it is required to correct shift the inspection window to the right position to avoid more false call. PCB warpage will make the inspection window generated from the CAD data shift away the actual test position . Comparing with the AOI of manually adjustment of each inspection window, the automatic correction function of whole board of components can reduce the programming time by at least 30%.

 
Advanced hardware architecture

Advanced hardware architecture

Robust machine frame with granite  platform, high precision servo motor , precision ball screw,and linear module  all guarantee the precision and speed of the machine.The core parts are provided by global  first tier suppliers which guarantees the stability and reliability of the  machine 

A-330/510 Automated Optics Inspection Machine Feature

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For post-flow and post wave soldering offline inspection.

15um high resolution for 0201 component, optional 10um high resolution for 01005 components.

Feature analysis algorithm logic functions for solder joint inspection

Powerful algorithm logic functions for odd shape component inspection

Position offset correction software for flexible PCB inspection

Intelligent programmable control RGBW ring shape LED light source .

Stable granite platform

● High precision X/Y servo motor with ball screw and linear rail
Stable telecentric optical Lens    
●High accuracy Basler 5 Mpixels CMOS  camera
Complete algorithm for wave soldering dip component inspection

Powerful SPC data analysis function, including defect report, fasle call statistic analysis,

  production process quality monitoring

A-330 & A-510 Specifications  

ModelA-330A-510
Image System

  Camera

  Basler 5 Mpixels CMOS Camera

  Resolution(FOV inspection size)   Standard 15µ(38.4*28.8mm)for minimum 0201 components Optional 10µ(25.6*19.2mm ) for minimum 01005 components , with 10um resolution camera system ,inspection speed will be a little slower than 15um camera system .

  Lens

  Tele-centriclens

  Lighting

  4 color ring shape LED(RGBW)

Motion System

  X/Y Movement

  AC Servo

  Platform

  Granite , Hiwin ball screw and linear rail.

  Width Adjustment

  Manual adjustment,automatic PCB clamping  
Hardware

  Operation System

  WINDOWS7

  Power Supply

  1ph 200-240V,50/60Hz,5A

  Air Supply

  0.4-0.6Mpa  

  Machine Size

  L880*D1150*H1282mm   L1080*D1450*H1282mm

  Weight  

  430kg

  590kg
PCB Size

  Size

  50*50-430*330mm   50*50-510*650mm

  Thickness

  ≤6.0mm

  PCB Weight

  5kg

  Clearance

  Top/Bottom:25/60mm

  Clamping Edge

  3.0mm
Inspection Catagories

  Paste

  Bridge, Misalignment, Insufficient/Extrasolder, Foreignmaterial.

   

  Component:Wrongcomponent, Missing, Polarity, Misalignment, Billboard, Reversed, Tombstone, Damaged, IC lead bent, Foreign material

  Post Reflow

  Solderjoint:No solder,Insufficient/Extra solder,Bridge,False welding,Solder ball.

  Wave Soldering

  Insert pin,No solder,Insufficient/Extrasolder,Hole,False welding,Solderball.

  Inspection Component

  Chip:03015 and above LSI:0.3mm pitch and above Others:Odd shape component.

  Inspection Speed

  200-250ms/FOV

  Barcode  reader

  Optional ,Camera directly read 1D or 2D barcode  with optional software.

Standard configuration: 
1.A-300 or A-510 Automated Optics Inspection Machine 

2.SPC software dongle key (combined  with AOI machine
Option configuration:

1.Offline  programming software

2.Milkey Barcode reader software )

3.Barcode  reader software

Remark : Dedicated bar code reader software  which can make AOI camera directly read 1D,2D

barcode, the inspection data  can be related to barcode and saved on repair station

PC, then operator can read  bar code later to get all inspection defects   .

4.Color  Calibration plate  Used to calibrate Camera.

5.Offline  programming PC

6.UPS  power Uninterrupted Power Supply to protect data loss when sudden power lost. 

7.Anti-static belt

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