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All Products In Category:   A-500BI | DA-1200 | BA-400 /BA-550 | BRS-100 | SA-500

THT Inline AOI Machine A-500BI

Quick Overview
Integrate automated optical inspection (AOI) system into your production line—fast, intelligent and easy to use

A-500BI Bottom inspection type Inline AOI Machine is deal for bottom side component inspection, and Inline wave solder inspection. With core accurate positioning technology which can deal with PCB warpage and flexible board to reduce false report.Stable granite platform with precision servo driven system realise high speed inspection, powerful software is ideal for false soldering inspection .

Four-channel light source system.jpg


Four-channel light source system

The four-channel light source system is specially designed for PCBA inspection. RGB multi-angle ring light can reflect the 3D information of solder joint, white light can be used for all kinds of inspection for the red glue process on an effective way. Professional optic architecture design ensures the evenness of light distribution within each FOV, which reduces the false call rate significantly while ensure to catch the defects.


Solder pad positioning.jpg

Solder pad positioning

Reflow process will surely cause PCBA warpage , A-500BI can accurately search by extracting color , the position of solder pad consist of complex color combination , and use solder pad as fiducial mark to fine tune the position of inspection window ,which make it possible for precise details analysis on solder pad, significantly improve solder pad inspection capability .

Component Positioning.jpg


Component Positioning

Adopt vector technology and outline searching algorithm , A-500BI can position the component body and output the coordinate of X,Y, and θ precisely, calculate the offset value of component body to the solder pad.


Advanced component library technology.jpg


Advanced component library technology

A-500BI has installed the default component library , which contains default settings such as inspection window, color, inspection criteria and etc. User can recall these component at their convenience . A-500BI also provide Link function, which can link component part number or package with the library , this can significantly shorten the time of programming and the time of program fine tuning . If with full and complete library in place, it only requires 30 minutes for programming , 2 or 3 PCS PCB for programming fine tuning  


Poor soldering inspection.jpg


Poor soldering inspection

Based on precisely positioning on solder pad, A-500BI can analyze the details of solder pad, use more features for the analysis, no matter what poor soldering either for chip or IC cannot be escaped


Inspection on 01005 . 03015 and fine pitch IC.jpg


Inspection on 01005/03015 and fine pitch IC

A-500BI adopt the highest resolution of 10μ, equipped with high definition industrial camera, which guarantee the inspection on 01005/03015 and fine pitch IC. Base on the precise positioning per solder pad and per component body , A-500BI can search out tiny solder pad for 01005/03015 and IC, find out the end of IC lead precisely, this can ignore the influence due to any changes on the length of incoming IC lead.


Flexible PCB Inspection.jpg


Flexible PCB Inspection

Flexible PCB is easy to bend and deform, which could cause the offset of inspection window, also the inspection side is not a flat surface. A-500BI adopts its exclusive software offset positioning technology and the professional lens, which can be applicable to the inspection of flexible PCB.


THT component inspection.jpg


THT component inspection

A-500BI has a specially designed algorithm for THT components for after-wave soldering inspection.


Automatic correction of inspection window for whole board of components.jpg


Automatic correction of inspection window for whole board of components

When making the program , it is required to correct shift the inspection window to the right position to avoid more false call. PCB warpage will make the inspection window generated from the CAD data shift away the actual test position . Comparing with the AOI of manually adjustment of each inspection window, the automatic correction function of whole board of components can reduce the programming time by at least 30%.


Automatically Switching Inspection Program Between Bottom and top side.jpg


Automatically Switching Inspection Program Between Bottom and top side

A-500BI can identify bottom or top side of PCB automatically call the correspondent program for inspection.


A-500BI THT Inline AOI Machine Feature


A-500BI Features.jpg


Stable granite platform

Wave solder components algorithm .

Offline programming and real-time debugging

High precision X/Y servo motor with ball screw and linear rail

Position offset correction software for flexible PCB inspection

Intelligent programmable control RGBW ring shape LED light source

Bottom Basler 5 M pixels CMOS Camera with wide angle lens .

Complete algorithm for wave soldering dip component inspection

Feature analysis algorithm logic functions for solder joint inspection

Powerful algorithm logic functions for odd shape component inspection

Complete algorithm for wave soldering dip component inspection

For PCB bottom side inline inspection and inline wave solder inspection .

Powerful SPC data analysis function, including defect report, fasle call statistic analysis, production process quality monitoring.

A-500BI Specifications  

ModelA-500BIA-500LBI
Image System

  Camera

  Basler 5 Mpixels CMOS Camera

  Resolution

  15µ/20µ choosable )   24.5µ(15µ/20µ choosable)

  Lens

  Wide angle  lens

  Lighting

  4 color ring shape LED(RGBW)

Motion System

  X/Y Movement

  AC Servo

  Platform

  Granite , Hiwin ball screw and linear rail.

  Width Adjustment

  Automatic

  Flow Direction

  Flow Direction L→R or R→L

  Fixed Edge

  Front
Hardware

  Operation System

  WINDOWS7

  Power Supply

  1ph 200-240V,50/60Hz,5A

  Air Supply

  0.4-0.6Mpa  

  Machine Size

  L940*D1360*H1520mm   L1130*D1350*1520

  Weight  

  850kg

  900kg
PCB Size

  Size

  50*50-510*460mm   50*50-680*610mm

  Thickness

  ≤6.0mm

  PCB Weight

  10kg

  Clearance

  Top/Bottom:120/40mm

  Clamping Edge

  3.0mm
Inspection Catagories

  Paste

  Bridge, Misalignment, Insufficient/Extrasolder, Foreignmaterial.

   

  Component:Wrongcomponent, Missing, Polarity, Misalignment, Billboard, Reversed, Tombstone, Damaged, IC lead bent, Foreign material

  Post Reflow

  Solderjoint:No solder,Insufficient/Extra solder,Bridge,False welding,Solder ball.

  Wave Soldering

  Insert pin,No solder,Insufficient/Extrasolder,Hole,False welding,Solderball.

  Inspection Component

  Chip:03015 and above LSI:0.3mm pitch and above Others:Odd shape component.

  Inspection Speed

  200-250ms/FOV

  Barcode  reader

  Optional ,Camera directly read 1D or 2D barcode  with optional software.



Solder Void.jpg

Short.jpg

Overlong Lead.jpg

Solder Void

ShortOverlong Lead

Solder Bridge.jpg

Lack of Solder.jpg

Residual Solder Ball.jpg

Solder BridgeLack of SolderResidual Solder Ball




Bottom 5M Basler COMS Camera.jpg

Inline Conveyor System.jpg

Bottom 5M Basler COMS CameraInline Conveyor System

Electrical Box.jpg

Servo Motor Drive System.jpg

Electrical Box
Servo Motor Drive System


THT Inline AOI Machine A-500BI Include

A-500BI Configurations (Standard Included):

  A-500BI Automated Optics Inspection Machine  

 ◎ 2.Repair station PC (Dell, I3 CPU, 4G memory , 500G hard disk).

      Remark : Remark :Connecting with AOI machine with SPC software ,to check the inspection 

      defects and do Statistic analysis.

 ◎ Offline programming software dongle key.

 ◎ SPC software dongle key (combined with AOI machine )

 A-500BI Option configuration:

 ◎ Offline programming software

 ◎ SPC software (Inspection data analysis software )

 ◎ Barcode reader software   

      Remark : Dedicated bar code reader software which can make AOI camera directly read 1D,2D                   

      barcode, the inspection data can be related to barcode and saved on repair station                  

      PC, then operator can read bar code later to get all inspection defects  

 ◎ Color Calibration plate  ,Used to calibrate Camera.

 ◎ Offline programming PC .

 ◎ UPS power , Uninterrupted Power Supply to protect data loss when sudden power lost.

 ◎ Anti-static belt

 ◎ Bar code scanning gun , For A-500DI machine, if the bar code is on top side of PCB , then can use this 

      device to read bar code on top side.


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