A-500BI Bottom inspection type Inline AOI Machine is deal for bottom side component inspection, and Inline wave solder inspection. With core accurate positioning technology which can deal with PCB warpage and flexible board to reduce false report.Stable granite platform with precision servo driven system realise high speed inspection, powerful software is ideal for false soldering inspection .
Four-channel light source system The four-channel light source system is specially designed for PCBA inspection. RGB multi-angle ring light can reflect the 3D information of solder joint, white light can be used for all kinds of inspection for the red glue process on an effective way. Professional optic architecture design ensures the evenness of light distribution within each FOV, which reduces the false call rate significantly while ensure to catch the defects. | |
Solder pad positioning Reflow process will surely cause PCBA warpage , A-500BI can accurately search by extracting color , the position of solder pad consist of complex color combination , and use solder pad as fiducial mark to fine tune the position of inspection window ,which make it possible for precise details analysis on solder pad, significantly improve solder pad inspection capability . | |
Component Positioning Adopt vector technology and outline searching algorithm , A-500BI can position the component body and output the coordinate of X,Y, and θ precisely, calculate the offset value of component body to the solder pad. | |
Advanced component library technology A-500BI has installed the default component library , which contains default settings such as inspection window, color, inspection criteria and etc. User can recall these component at their convenience . A-500BI also provide Link function, which can link component part number or package with the library , this can significantly shorten the time of programming and the time of program fine tuning . If with full and complete library in place, it only requires 30 minutes for programming , 2 or 3 PCS PCB for programming fine tuning | |
Poor soldering inspection Based on precisely positioning on solder pad, A-500BI can analyze the details of solder pad, use more features for the analysis, no matter what poor soldering either for chip or IC cannot be escaped | |
Inspection on 01005/03015 and fine pitch IC A-500BI adopt the highest resolution of 10μ, equipped with high definition industrial camera, which guarantee the inspection on 01005/03015 and fine pitch IC. Base on the precise positioning per solder pad and per component body , A-500BI can search out tiny solder pad for 01005/03015 and IC, find out the end of IC lead precisely, this can ignore the influence due to any changes on the length of incoming IC lead. | |
Flexible PCB Inspection Flexible PCB is easy to bend and deform, which could cause the offset of inspection window, also the inspection side is not a flat surface. A-500BI adopts its exclusive software offset positioning technology and the professional lens, which can be applicable to the inspection of flexible PCB. | |
THT component inspection A-500BI has a specially designed algorithm for THT components for after-wave soldering inspection. | |
Automatic correction of inspection window for whole board of components When making the program , it is required to correct shift the inspection window to the right position to avoid more false call. PCB warpage will make the inspection window generated from the CAD data shift away the actual test position . Comparing with the AOI of manually adjustment of each inspection window, the automatic correction function of whole board of components can reduce the programming time by at least 30%. | |
Automatically Switching Inspection Program Between Bottom and top side A-500BI can identify bottom or top side of PCB automatically call the correspondent program for inspection. |
A-500BI THT Inline AOI Machine Feature
● Stable granite platform |
● Wave solder components algorithm . |
● Offline programming and real-time debugging |
● High precision X/Y servo motor with ball screw and linear rail |
● Position offset correction software for flexible PCB inspection |
● Intelligent programmable control RGBW ring shape LED light source |
● Bottom Basler 5 M pixels CMOS Camera with wide angle lens . |
● Complete algorithm for wave soldering dip component inspection |
● Feature analysis algorithm logic functions for solder joint inspection |
● Powerful algorithm logic functions for odd shape component inspection |
● Complete algorithm for wave soldering dip component inspection |
● For PCB bottom side inline inspection and inline wave solder inspection . |
● Powerful SPC data analysis function, including defect report, fasle call statistic analysis, production process quality monitoring. |
A-500BI Specifications | ||||
Model | A-500BI | A-500LBI | ||
Image System | Camera | Basler 5 Mpixels CMOS Camera | ||
Resolution | 15µ/20µ choosable ) | 24.5µ(15µ/20µ choosable) | ||
Lens | Wide angle lens | |||
Lighting | 4 color ring shape LED(RGBW) | |||
Motion System | X/Y Movement | AC Servo | ||
Platform | Granite , Hiwin ball screw and linear rail. | |||
Width Adjustment | Automatic | |||
Flow Direction | Flow Direction L→R or R→L | |||
Fixed Edge | Front | |||
Hardware | Operation System | WINDOWS7 | ||
Power Supply | 1ph 200-240V,50/60Hz,5A | |||
Air Supply | 0.4-0.6Mpa | |||
Machine Size | L940*D1360*H1520mm | L1130*D1350*1520 | ||
Weight | 850kg | 900kg | ||
PCB Size | Size | 50*50-510*460mm | 50*50-680*610mm | |
Thickness | ≤6.0mm | |||
PCB Weight | 10kg | |||
Clearance | Top/Bottom:120/40mm | |||
Clamping Edge | 3.0mm | |||
Inspection Catagories | Paste | Bridge, Misalignment, Insufficient/Extrasolder, Foreignmaterial. | ||
| Component:Wrongcomponent, Missing, Polarity, Misalignment, Billboard, Reversed, Tombstone, Damaged, IC lead bent, Foreign material | |||
Post Reflow | Solderjoint:No solder,Insufficient/Extra solder,Bridge,False welding,Solder ball. | |||
Wave Soldering | Insert pin,No solder,Insufficient/Extrasolder,Hole,False welding,Solderball. | |||
Inspection Component | Chip:03015 and above LSI:0.3mm pitch and above Others:Odd shape component. | |||
Inspection Speed | 200-250ms/FOV | |||
Barcode reader | Optional ,Camera directly read 1D or 2D barcode with optional software. |
Solder Void | Short | Overlong Lead |
Solder Bridge | Lack of Solder | Residual Solder Ball |
Bottom 5M Basler COMS Camera | Inline Conveyor System |
Electrical Box | Servo Motor Drive System |
THT Inline AOI Machine A-500BI Include
A-500BI Configurations (Standard Included):
◎ A-500BI Automated Optics Inspection Machine
◎ 2.Repair station PC (Dell, I3 CPU, 4G memory , 500G hard disk).
Remark : Remark :Connecting with AOI machine with SPC software ,to check the inspection
defects and do Statistic analysis.
◎ Offline programming software dongle key.
◎ SPC software dongle key (combined with AOI machine )
A-500BI Option configuration:
◎ Offline programming software
◎ SPC software (Inspection data analysis software )
◎ Barcode reader software
Remark : Dedicated bar code reader software which can make AOI camera directly read 1D,2D
barcode, the inspection data can be related to barcode and saved on repair station
PC, then operator can read bar code later to get all inspection defects
◎ Color Calibration plate ,Used to calibrate Camera.
◎ Offline programming PC .
◎ UPS power , Uninterrupted Power Supply to protect data loss when sudden power lost.
◎ Anti-static belt
◎ Bar code scanning gun , For A-500DI machine, if the bar code is on top side of PCB , then can use this
device to read bar code on top side.