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NBT-184 is a high-speed LED surface mounting system equipped with four suction nozzles and single-cantilevered SMT head. It reaches the highest speed of 22,000 CPH . Its vision centering system ensures that components can be surface-mounted accurately and reliably ,available with 1200 mm max board length.
| Motion System |
| Mechanical structure |
| Vision centering system vsion centering system and the camera recognition system ensures mounting accuracy. |
| Optical system The SMT head is equipped with industrial-level PCB camera and light source.. |
| Pressure testing device Panasonic digital pressure testing device is used and automatic alarm system is added for component shortage so that the operator can replenish components in time even if components run short or used up. |
| Feeding system The two sides of the feeder station are equipped with infrared sensors to detect if feeder is installed in place. |
| Software self-developed software , friendly interface,very easy to operate. |
| Software Import CAD data function make programming very easy. |
| Control system Industrial PC and monitor. |
| Electrical Electrical control box. |
Offline LED Pick & Place Machine NBT-184 Feature
● Industrial-level computer and English windows operating system are used as controller to bring user friendly interface and stable operation.
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● X/Y/P/Z axis adopt Panasonic AC servo-motors and its driving systems, which gives us higher mounting speed and longer service life while mounting ,accuracy and stability are guaranteed.
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● Panasonic digital pressure testing device is used and automatic alarm system is added for component shortage so that the operator can replenish components in time even if components run short or used up.
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● The two sides of the feeder station are equipped with infrared sensors to detect if feeder is installed in place, prevent such accidents from happening as floating and monitor whether the feeder stays within its safety limits.
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● The vision centering system and the camera recognition system for components are fixed. The SMT head flies across over the camera to perform component imaging and identification. This way, the vision centering system can adjust x,y axis offset and z axis angles automatically and identify any components.
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● Traditional arch-type beam structure is used. Both component feeder and PCB are fixed. SMT head (which is installed with four vacuum suction nozzles) moves back and forth between the feeder and the PCB, where components are taken out from the feeder, their positions and directions are adjusted, and then they are mounted on the PCB.
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● Both X and Y axis adopt the design solutions of universal surface mount system and are equipped with Made-in-Taiwan high-precision lead screws and linear guide rails, thus improving part movement’s smoothness and coordination, reducing the abnormal noise, and accordingly realizing the longest service life and the best precision increasing the work accuracy up to within + / - 0.06 mm.
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● The SMT head is equipped with industrial-level camera and light source. This fiducial camera installed on SMT head can recognize component soldering pads and MARK points intelligently and detect soldering pads’ correct position and identify component’s center points clearly, thus avoiding the shortcomings of mechanical zero-point identification or positioning-pin alignment and ensuring the SMT accuracy.
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NBT-184-Specification | |
PCB Parameter | |
PCB Size (Maximum) | (L)1200 x (W)300mm |
PCB Size (Maximum) | (L)30 x (W)30mm |
PCB fixing method | Fixed blocks are used on right and lower sides of the substrateand moving slides are used on left and upper sides. |
PCB conveyance direction | Left to right only. |
PCB changeover time | 10 seconds (under best condition) |
Mounting Parameter | |
Mounting speed | theorectical 22,000 CPH , average 18,000 CPH |
Mounting accuracy | LED Chip ±0.06mm |
Mountable components | 0603~1608, LED, SOT, QFP and other SMD/LED components. |
Vision System | Reference camera installed in SMT head + Vision centering system for component. |
Suction head | Single-cantilevered, 4 suction nozzles |
Feeder | 8mm, 12mm, 16mm, 24mm |
# of feeders | 10pcs x 8mm feeder |
Motion System | |
X-axis drive system | Panasonic AC servo-motor and ball screw |
Y-axis drive system | Panasonic AC servo-motor and ball screw |
Platfrom -drive system | Panasonic AC servo-motor and ball screw |
Z-axis drive system | Panasonic AC servo-motor and synchronous belt |
θ-angle drive system | SAMSR step motor |
Work Environment | |
Power supply | Single phase, AC220V |
Rated power | 800W |
Operating air pressure | 0.5 Mpa |
Dimensions | (L)2890 x (W)991 x (H)1276mm |
Weight | About 600 KG |
Offline LED Pick & Place Machine NBT-184 Include
NBT-184 Configurations (Standard Included):
◎ 10 feeder ports
◎ vsion centering camera
◎ 1200 mm max board length
◎ High-precision ball screw drive
◎ Four pick and place heads in a single gantry
◎ Industrial PC with LCD display, keyboard and mouse
◎ Reference camera for fiducial recognition and teaching
◎ Windows xp -based advanced pick and place control software
◎ 1-year warranty
Plenty Free accessories:
Optional accessories:
ILIKELEO
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sales@1clicksmt.com