FLEX-400 compact inline selective soldering machine with most flexibility integrate spray fluxer & solder pot on same x,y,z moving table, equipped with top preheat zone and in-line roller for conveyors.With industrial PC,servo control system and smart software based on English Window 7 system, it’s a best choice for customer looking for flexibility.
Flex-400 Working Process
PCB be moved into machine with conveying system, it will be stopped by stopper and clamped by side clamper cylinder, optional
Fidicious camera will check two mark points, then XYZ table will move fluxer to do spray flux to programmed path, after that same
XYZ table will move solder pot to do selective soldering for programmed path. During whole process, the top preheater can be on to
help keep the PCB's temperature.
1. Combined many years selective soldering machine's using experience, we developed this software with an USA company which
had a big professional software team in India.
2. It can edit moving path base on PCB's picture or Gerber file. It can draw dot or line. Motion start & stop position, soldering speed,
empty moving speed, different Z height, different wave height, wave stop speed etc, all these parameters can be set in program.
3. At the production page,it will show in-time working position,fidicious camera,and main parameters.
4. Strong SPC function. It can stock all the information for the PCB, include PCB's
brief explanation, flux type, fluxing nozzle, solder type, solder nozzle, fluxing
path, soldering path & wave height,solder temperature, IR setting etc.
5. Key parameter like temperature, speed, air pressure, air flow, N2 pressure & N2
flow are all monitored.
6. Optional with auto wave height calibration. Engineer can set after how many
boards to auto check the wave height once.
7. Optional with Toshiba camera for Fidicious point check, engineer can set after
how many boards to auto check fidicious mark point once.
8. Log function. Can set 3 level different users. All logs will be saved and customer
Flex-400 Motion & Conveyor
Self designed cast aluminiim platfom ,with light weight than
competitors, but better strongless. X/Y/Z Japan made Panasonic
Servo motor and it's driving system .
X/Y/Z axis are equipped with HIWINTaiwan high-precision ball
screws and linear guide rails, increasing the work accuracy
up to + / - 0.05 mm
Ball screw for auto width adjusting,SMEMA for in line conveyor
system.Roller conveyor runs smooth , with clamping device can
make the edge clearance of PCB reach 3 mm and ensure
positioning accuracy .
With side clamping system, when PCB arrive position, side
clamping air cylinder will clamp the board. So to keep a
Flex-400 Fluxing & Preheating & Soldering
Standard equipped with spray valve , which can meet minium dia 10mm flux dot dimension.
Pressure flux tank with digital pressure gauge which
can be monitored by software to provide stable
Optional with REA drop jet flux valve which made in Germany . Opt for flux with solid content lower than 5%.
Standard equipped with upper preheating zone, to reduce the temperature drop on PCB during soldering, especially for thick PCB or heat absorber component，and preheart time & heating ratio(%) can be set in software.
live camera can monitor soldering process in real time.
Solder tank is made of Ti material，N2 direct heat up system,
with close loop temperature control for N2. Meanwhile, with N2
pressure & flow monitoring in software. For many machines in
the market, the N2 temperature is not controllable. Panasonic
servo motor & driver for wave controlling.
Optional with wave height calibration system:
X/Y/Z table will move solder pot to required position.
Wave on and keep increase until
meet the height probe.
Many Thanks to Below Customers For Their Trust of 1CS
◎ Industrial PC,monitor and control card.
◎ X/Y/Z servo motion platform.
◎ Seletive flux sprayer.
◎ Pressure flux tank.
◎ Top IR Preheating system.
◎ wireless controller.
◎ Selective solder pot with servo control system.
◎ Standard 5 solder nozzle (Dia 2.5, 3, 4, 5 mm)
◎ Roller conveyor with PCB stopper and clamper.
Fiducial mark recogntion function
Take picture of fiducial mark of PCB to position PCB with CCD
Wave height calibration function
Motion platform move to fixed wave height detecting pin to correct
Offline progarmming software
For offline programming
Auto solder wire feeding device
when low liquid level alarm of solder pot occurs，this device will
feed sold wire automatically into solder pot
Jet valve G for Flux
Germany made High precision jet valve achieve accurate spray
Jet valve C for Flux
Taiwan made High precision jet valve achieve accurate spray
Spare solder pot
Including wave motor , pump ,heater and heater of N2，equipped with
Standard nozzle or customzied nozzle