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This X-RAY chip counter machine can greatly improve the production efficiency, to realize the automation and electronic components inventory management information, the main principle through X-ray penetrate the imaging principle of image information, for items of the SMT production materials, nondestructive testing, image import artificial intelligence algorithms computing, automatic rapid calculation material the actual number of the material.
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Working Process | ||
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X-RAY Counter Principle | ||
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Performance Standard | ||
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Software Neuron Algorithm | ||
| A neural network is usually composed of a wide range of neurons. The overall behavior of a system depends not only on the characteristics of a single neuron, but may also be determined by the interaction between the elements and the connection. | Safety cover with interlock for moving parts , machine will automatically stop when safety cover open. | |
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| The nonlinear relationship is a common characteristic of the nature. The wisdom of the brain is a nonlinear phenomenon. The artificial neuron is in the activation or suppression of two different states, this kind of behavior in mathematics is a kind of nonlinear artificial neural network. | Artificial neural networks are adaptive, self-organizing and self-learning | |
Online X-RAY Chip Counter Machine X-Chip-A350 Features: | ||||
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Return of investment: 8~10 months | In-line inspection, no manual operation needed | Take the place of labour of 10~12 persons, efficient | Able to connect to ERP/MES System | Improve accuracy of storage |
Online X-RAY Chip Counter Machine X-Chip-A350 Specification | |||||
Reel size | X- Chip-350 | X-Chip-A350 | X-Chip-150 | ||
Scanning Size | 180mm-380mm (400mm optional） | 180mm-330mm | |||
Speed | 15 seconds | 25 seconds | 20 seconds | 35 seconds | 20 seconds |
X-ray TUBE | |||||
TUBE Max Volt | 80 KV | 100 KV | |||
TUBE max current | 4.5 mA | ||||
TUBE max power | 350 W | 150 W | |||
Reel size | Minimal size of the CHIP 0201/01005 | ||||
Reel height | 8mm-45mm | 8mm-30mm | |||
Code Scanning Way | Manually scanning/CCD automatic scanning(optional) | ||||
Database | Connectible to ERP system or MES system | ||||
Sample Conveying | Front Inlet and outlet | Left to right/Right to left | Front Inlet and outlet | ||
Equipment Size | 1300mm(L)x1200mm(W)x1970mm(H) | 1340mm(L)x1545mm(W)x1970mm(H) | |||
Power Supply | 220VAC±10% 50/60Hz | ||||
Power | 3KW | ||||
Air Pressure | 0.5Mpa | ||||
Working Temperature | ＜40℃ | ||||
Relative Humidity | Standard 70%@32° | ||||
Safety | Comply to national safety scope - 1u Sv/h | ||||
Online X-RAY Chip Counter Machine X-Chip-A350 Specification | |||||||||||
| Item | Parameter | Traditional | X－Chip-150 | X－Chip-A350 | ||||||
Labour that is replaced | Condition | Counting Performance | Counting time/reel (s) | 78 | 15 | 20 | |||||
| Efficiency (%) | 40 | 80 | 100 | ||||||||
| Data input to system | 12~15 s | N/A | N/A | ||||||||
| Time/reel (s) | 233 | 22 | 20 | ||||||||
| Time/day | 340 | 3200 | 3960 | ||||||||
| Regular Counting | Total reel per day | ||||||||||
| Total shift | |||||||||||
| Person per day | 5~6 | 1 | 0.5 | ||||||||
| Persons needed for 2 shift | 10~12 | 2 | 1 | ||||||||
| Cost of Labour & Equipment | Cost accounting | Labour cost (person/month) | 680~760USD | 130000USD | 145000USD | ||||||
| Technician (person/month) | 834~985USD | ||||||||||
| Total labour cost per year | 127272USD | ||||||||||
| Cost for occupation, power and maintenance/repair | 100000 | ||||||||||
| Managing cost | |||||||||||
Analysis of investment returning | Need about 10 months to return the investment | ||||||||||
Feeding machine FM-200 Specification | |||
Reel size | Diameter of 7 "13" 15" | ||
Reel height | 8mm-85mm | ||
Speed | 10S | ||
Feeding mode | There are two stations, each of which can cache 50 pieces of reel (calculated at 10mm per reel), and the two stations are recycled. | ||
Function introduced | Automatic continuous to intelligent point feeding machine for automatic equipment, connected to X-Ray chip counter machine. | ||
Weight | 380KG | ||
Equipment Size | L1060*W940*H1600 | ||
Power Supply | 220VAC 50/60HZ | ||
Power | 600W | ||
Air Pressure | 0.4~0.6Mpa | ||
Working Temperature | ＜40℃ | ||
Relative Humidity | Standard 70%@32° | ||
Labeling machine LM-300 Specification | |||
Reel size | Diameter of 7 "13" 15" | ||
Reel height | 8mm-85mm | ||
Speed | 10S | ||
Optional | The new barcode is attached to the tray and covered with the old bar code by visual identification of the old barcode coordinates. | ||
Weight | 350KG | ||
Equipment Size | L850*W970*H1400 | ||
Power Supply | 220VAC 50/60HZ | ||
Power | 800W | ||
Air Pressure | 0.4~0.6Mpa | ||
Working Temperature | ＜40℃ | ||
Relative Humidity | Standard 70%@32° | ||
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