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S331 Servo Automatic Soldering Robot

Quick Overview

S331 is a 5 axis servo soldering robot  with X,Y,Z,R,and solering wire feeding motion system. it is equipped with 150W  heating system with rapid heat recovery ,soldering tip is easy to be exchanged with low cost .Break-tin automatic solder wire feeder can reduce flux remaining problem after soldering.Self-developed software under windows 7 English OS is easy to operate.

S331 Servo Automatic Soldering Robot

●   Advanced industrial design make machine looks very beatiful, solid  structure and X/Y/Z/R servo  motor with it's motion control system ensure machine run smoothly and precisely.(The machine equippled with safety light curtain,which can completely guarantee the safety of operators)

 

Contacted heating system with 150W,

●   Contacted heating system with 150W, it has rapid temperature recovery time.The soldering temperature can be displayed in real time. When the temperature control detects a slight change of the temperature on the soldering tip, it will quickly make a temperature compensation action.Also the temperature can be controlled by PC.

 

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●   Direct heating method , temperature sensor is closed to the tip of the soldering tip which can detect the minor change and control the temperature precisely.heating speed is very fast.With the rotation axis,iron components can rotate 360 degrees. fully meet the differeent angle of soldering products.

 

 Various soldering tips can meet different process requirement.

●   Various soldering tips can meet different process requirement. customized solering tips is also available according to the product. The machine has the function of shaking solder, artificial manual soldering,It can make the soldering process more quickly.

 
 Teaching panel make programming become easy.

●   Teaching panel make  programming become easy.

 
Cleaning tin by air which can fully clean soldering tip and improve soldering quality.

●   Cleaning tin by air which can fully clean soldering tip and improve soldering quality.

 

Precision fixture holder on the machine :Can provide precise positioning for fixtures.

●   Precision fixture holder on the machine :Can provide precise positioning for fixtures.

 

Customerized fixture according to customer's requirement (optional).

●   Customerized fixture according to customer's requirement (optional).

 

Optional Broke tin solder wire feeder(for the tin diameter of 0.6-1.0mm ):

●   Optional Broke tin solder wire feeder(for the tin diameter of 0.6-1.0mm ):Break tin solder wire feeding system can pierce holes when feeding solder wire ,it can reduce  burst tin  that causes flux remaining on PCB when soldering under high temperature to improve the soldering quality .solder wire feeding accuracy can reach 0.1mm,equipped with Lack tin and block tin automatic check function.

 

Broken tin wire.

●   Broken tin wire.

 

Optional preatheating platform:

●   Optional preatheating platform: When soldering the products with high heat absorption, the product can be fully preheated to ensure the soldering effect. It can improve the soldering quality, and make the soldering points more full. Increase the fluidity of the tin, for better performance of the tin through the hole.

 

Accurate temperature control to make temperature compensation, temperature recover  less than 1 second after the temperature drop.

●   Accurate temperature control to make temperature compensation, temperature recover  less than 1 second after the temperature drop.

 
Optional CCD :

●   Optional CCD : Adopts German Imagining industrial camera. Any height positioning technology of CCD, when the CCD photographing height changes, the system will automatically calculate the relationship between pixels and distance, to adapt to a variety of product needs.CCD adopts anti-smoking treatment technology .Usually the machine will produce a large amount of smoke during the soldering process. The flux in the smoke will stick to the lens surface of the CCD. We have added an anti-smoking treatment device in front of the CCD.

 

Optional N2 soldering :

●   Optional N2 soldering : The N2  (Nitrogen gas) soldering device can be matched. Adopt nitrogen soldering can change the wettability and expandability of the solder. It can reduce the generation of solder balls, reduce open circuit and solder bridging, and can reduce the oxidation phenomenon in the soldering process, improve the soldering quality, and make the soldering points more full, better performance of the tin through the hole.

 

Micro switch soldering.

●   Micro switch soldering.

 

USB soldering.

●   USB soldering.

 

High heat soldering point(connector) .

●   High heat soldering point(connector) .

 

Fine pitch soldering point.

●   Fine pitch soldering point.

 

Motor soldering.

●   Motor soldering.

S331 Servo Automatic Soldering Robot Features:

1.Advanced industrial design, beautiful shape, solid  structure break traditional framework, which is more reasonable and practical.

2. X,Y,Z,R,and soldering wire feeding motion system are all controlled by one combined 5 axis motion control card with PC,so it can integrate all the functions into one software like programming , soldering time setting ,solder wire feeding length setting,motion control .it makes machine running more stable and easy to operate.

3. X,Y,Z axis adopt quality servo motor with it's control system, make machine run smoothly and precisely .

4. It is equipped with automatic soldering tip cleaning device ,which can improve soldering quality and prolong lifetime of soldering tip.

5. S331 is equipped with industrial PC with windows 7 English operation system ,use touchscreen with teaching panel makes programming very easy.

6. Break tin solder wire feeding system can pierce holes when feeding solder wire ,it can reduce  burst tin  that causes flux remaining on PCB when soldering under high temperature to improve the soldering quality .solder wire feeding accuracy can reach 0.1mm.

7. 150W contact heating system has rapid temperature recovery time , soldering tip can be easliy changed with lower cost.

8. Self-developed advanced software, fool-style programming with controller like play game , all parameters can be set  in one  program, such as moving path, solder wire feeding quantity, soldering time etc ,very easy to use.

9. Adopt MISUMI belt and synchronous wheel,Which can fully guarantee the accuracy of the machine.

10. Equip with smoke fan can provide a very clean work enviroment.

11. Various soldering tips can meet different process requirement. customized solering tips is also available.

I-352 Inline Automatic Soldering Robot specification :

 Model

 S331

 H351  H352

  Axes

  L630*W700*H1760mm

 X/Y1/Y2/Z/R/wire feeder   X/Y1/Y2/Z/R/wire feeder

  Machine travel(X/Y/Z/R)

  300*300*100*360°

  320/320/90mm/330°  235/320/90mm/330°*2pcs

  Driving mode

  servo motor

  step motor  step motor

  Max running speed(X/Y)

  850mm/s

  500mm/s   500mm/s

  Repeat positioning accuracy

  ±0.02mm

  ±0.06mm   ±0.06mm

  Plateform load

  15KG

  10KG   10KG

  Temperature Rang  

  0℃-500℃  

  180℃-450℃ 180℃-450℃

  Temperature accuracy  

   ±1℃

   ±2℃    ±2℃

  Min Solder wire feeding length

  0.1mm

  0.1mm   0.1mm

  Solder wire feeder

  0.3-1.2mm (Un-broke tin solder wire feeder)

  standard 0.8mm-1.2mm broke tin solder wire feeder

  standard 0.8mm-1.2mm  broke tin solder wire feeder

  Programming method

  Manual teach(Touch Screen + Teach panel)  

  Manual teach(Touch Screen + Wireless Remote Controller)  

  Manual teach(Touch Screen + Wireless Remote Controller)  

  Power supply

  single-phase: AC 220V/110V  f : 50HZ/60HZ

  Air pressure

  0.4-5kg/cm²

  Work environment

  0℃~40℃

  Machine size(mm)  

  L660*W640*H1100mm  

  L600*W594*H848mm   L750*W594*H854mm

  Weight

   75kg

   85kg    105kg

S331 Servo Automatic Soldering Robot Configuration :

Standard configuration:

◎ Automatic Soldring Robot.

◎ Industrial PC ,12"LCD touch screen.

◎ X,Y,Z,R and wire feeding  driving system.

◎ 0.3-1.2mm Un-broke tin solder wire feeder

◎ 150W heating system.

◎ Teaching panel.

◎ Safety light curtain.

◎ 1 year parts warranty


Optional configuration:  

◎ Customized  fixture.

◎ Soldering tip

◎ 150W heater

◎ Preheating platform

◎ CCD

◎ Adding Nitrogen gas (N2) soldering

◎ Broke tin solder wire feeder (for the tin diameter of 0.6-1.0mm)

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