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I-352 Inline Automatic Soldering Robot

Quick Overview

I-352 is a 5 axis  soldering robot  with X,Y,Z,R,and solering wire feeding motion system+Inline transportation guide rail. It is equipped with 150W heating system with rapid heat recovery ,soldering tip is easy to be exchanged with low cost .Break-tin automatic solder wire feeder can reduce flux remaining problem after soldering . Self-developed software under windows 7 English OS is easy to operate .Inline design,can effectively connect with the production line,reduce product handling links.The width of transportion guide rail can be adjusted,which is suitable for more products.

Remark : One complete line contains one pcs inline soldering robot I-352 and two pcs elevator conveyors EC-300.

●   Remark : One complete line contains one pcs inline soldering robot I-352 and two pcs elevator conveyors EC-300. If the customer wants to increase the efficiency of  production, they can use two pcs inline soldering robots I-352 and two pcs elevator conveyors EC-300 to form a line.

 

Remark : One complete line contains one pcs inline soldering robot I-352 and two pcs elevator conveyors EC-300.

●   Remark : One complete line contains one pcs inline soldering robot I-352 and two pcs elevator conveyors EC-300. If the customer wants to increase the efficiency of  production, they can use two pcs inline soldering robots I-352 and two pcs elevator conveyors EC-300 to form a line.

 

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Contacted heating system with 150W,it has rapid temperature recovery time.

●   Contacted heating system with 150W,it has rapid temperature recovery time.The soldering temperature can be displayed in real time. When the temperature control detects a slight change of the temperature on the soldering tip, it will quickly make a temperature compensation action.Also the temperature can be controlled by PC.

 

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●   Accurate temperature control to make temperature compensation, temperature recover  less than 1 second after the temperature drop.

 
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●   Direct heating method , temperature sensor is closed to the tip of the soldering tip which can detect the minor change and control the temperature precisely. heating speed is very fast.With the rotation axis,iron components can rotate 360 degrees. ,fully meet the differeent angle of soldering products.

 
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●   Various soldering tips can meet different process requirement. customized solering tips is also available according to the product.

  The machine has the function of shaking solder, artificial manual soldering,It can make the soldering process more quickly.

 

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●   Teaching panel make  programming become easy

 

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●   Cleaning tin by air which can fully clean soldering tip and improve soldering quality.

 

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●   Advanced industrial design, inline design,can effectively connect with the production line,reduce product handling links.

 

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●   MISUMI Positioning device made in Japan, accurate positioning. At the same time using Keyence sensors, effective auxiliary product positioning.

 

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●   Optional Broke tin solder wire feeder(for the tin diameter of 0.6-1.0mm ):Break tin solder wire feeding system can pierce holes when feeding solder wire ,it can reduce  burst tin  that causes flux remaining on PCB when soldering under high temperature to improve the soldering quality .solder wire feeding accuracy can reach 0.1mm,equipped with Lack tin and block tin automatic check function.

 

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●    Broken tin wire

 
 Return board device (Optional) :

●    Return board device (Optional) : Servo + screw control rail up and down .The delivery PCB is stable and accurate.It can control the product's rise and fall movement and left and right transportation.

 

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●   Machine optional barcode  scanner function: Automatic statistical production data and soldering parameters, and automatically generate reports. The collected production data will be uploaded to the ERP or MES production management system through MES system, so as to find the data more conveniently in the future. At the same time, the soldering machine can be established as the management mode of LAN, realizing a PC to control the multiple soldering machines in the area where it is located.

 

Optional CCD :

●   Optional CCD : Adopts German Imagining industrial camera. Any height positioning technology of CCD, when the CCD photographing height changes, the system will automatically calculate the relationship between pixels and distance, to adapt to a variety of product needs.CCD adopts anti-smoking treatment technology .The machine will produce a large amount of smoke during the soldering process. The flux in the smoke will stick to the lens surface of the CCD. We have added an anti-smoking treatment device in front of the CCD.

 

Optional N2 soldering :

●   Optional N2 soldering :  The N2  (Nitrogen gas) soldering device can be matched. Adopt nitrogen soldering can change the wettability and expandability of the solder. It can reduce the generation of solder balls, reduce open circuit and shorts between two pads, and can reduce the oxidation phenomenon in the soldering process, improve the soldering quality, and make the soldering points more full, better performance of the tin through the hole.

 

Customerized fixture according to customer's requirement (optional).

●    Customerized fixture according to customer's requirement (optional).

 

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I-352 Inline Automatic Soldering Robot Features:

1.Advanced industrial design, inline design,can effectively connect with the production line,reduce product handling links.(Optional return board device)

2. X,Y,Z,R,and soldering wire feeding motion system are all controlled by one combined 5 axis motion control card with PC,so it can integrate all the functions into one software like programming , soldering time setting ,solder wire feeding length setting,motion control .it makes machine running more stable and easy to operate.

3. X,Y,Z  axis adopt quality step motor with it's control system, make machine run smoothly and precisely.

4. It is equipped with automatic soldering tip cleaning device ,which can improve soldering quality and prolong lifetime of soldering tip.

5. I-352 is equipped with industrial PC with windows 7 English operation system ,use touchscreen with teaching panel  makes programming very easy.

6. Optional Break tin solder wire feeding system can pierce holes when feeding solder wire ,it can reduce  burst tin  that causes flux remaining on PCB when soldering under high temperature to improve the soldering quality .solder wire feeding accuracy can reach 0.1mm.

7.150W contact heating system has rapid temperature recovery time ,  soldering tip can be easliy changed with lower cost.

8. Self-developed advanced software, fool-style programming with controller like play game , all parameters can be set  in one  program, such as moving path, solder wire feeding quantity, soldering time etc ,very easy to use.

9. A closed smoking system can provide a very clean work enviroment.

10. Various soldering tips can meet different process requirement. customized solering tips is also available.

11. The width of transportion guide rail can be adjusted,which is suitable for most products.

12. Optional CCD, with precise positioning function, real-time correction of soldering point position offset, to ensure the soldering quality.

I-352 Inline Automatic Soldering Robot specification :

 Model

 I-352

  Machine size

  L630*W700*H1760mm

  Equipment travel(X/Y/Z/R)

  300*300*100*360°

  Speed(X/Y/Z)

  Max X/Y/Z:700mm/s

  Driving mode

  Step motor

  Control accuracy

  ±2℃

  Repeat positioning accuracy  

  ±0.02mm  

  Program recording capability  

  No limited

  Display mode

  12’’LCD HD display

  Operation mode

  Touch screen+teaching panel

  Motor system

  Stepper motor+Motion control card  

  Temperature range

  0℃-500℃

  Send tin system

  Independent driver+Stepper motor

  Min solder wire feeding length

  0.1mm

  Application tin diameter

  0.3-1.2mm (Un-broke tin solder wire feeder)

  Conveying height

  850±100mm

  Inline SMEMA Auto Load Conveyor  

  Standard  

  Conveyor direction  

  Left to right/Right to left (Can choose one direction)

  Power

  220V/50Hz

  Air pressure

  0.4-0.8Mpa

  Working environment

  0-40℃  

  Machine weight

  Around 70KG

I-352 Inline Automatic Soldering Robot Standard configuration :

Standard configuration:

One Pcs Inline Automatic Soldring Robot.

◎ Industrial PC ,12"LCD touch screen.

◎1 Meter Transportation guide rail.

◎ X,Y,Z,R and wire feeding  driving system.

◎ 0.3-1.2mm un-broke tin solder wire feeder.

◎ 150W heating system.

◎ Teaching panel.

◎ 1 year parts warranty.


Optional configuration:  

◎ Customized  fixture.

◎ Soldering tip

◎ 150W heater

◎ Return board device.

◎ CCD.

◎ Barcode scanner.

◎ Adding Nitrogen gas (N2) soldering.

◎ Broke tin solder wire feeder (for the tin diameter of 0.6-1.0mm).

◎ Safety light curtain.

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