FLEX Series compact inline selective soldering machine with most flexibility . It’s include spray fluxer & solder pot at same x,y,z servo moving table, optional with top preheat zone, with in-line roller for conveyors. Meanwhile it’s with industrial PC for programming & controlling, base on English Window 7 system, it’s a best choice for customer looking for flexibility more than production yield.
PCB will be moved in machine with stainless steel wheels conveyor system, after it's stopped by stopper, it will be side clamped by rear clamper cylinder, then the spray fluxer will start to work under setting program, after that the same table will move x,y,z to move solder nozzle under PCB for selective soldering. During whole process, the top preheater can be on to help keep the PCB's temperature. | |
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Solder It “Solder it” is windows OS 7 based software to create a solder program for each single solder point,with an easy POINT AND CLICK tool a repeatable solder program is done within minutes Advantages: | |
● Standard equipped with Fiducial point setting, easy to get good repeat-ability of position. Programming under Gerber information,more precision information than picture All PCB information will be set and stock like dimension etc. | |
● At the production page, it will show in-time working position, fidicious camera, and main parameters. | |
● Empty Move Time,Site Working Time,Total Time:user can find Estimated Time for Empty Move,Site Working and Total. | |
● Pallet Details:It is the information about pallet,and it can choice which one working or not. | |
● Wise assignment contains every basic feature which are used to prepare machine before starting production,including Auto Home,Sensor and Axis Status,Auto Wave Height Calibration,Auto Solder Fill-up and Navigation for position calibration. | |
● Machine’s setting will be opened for superior engineer. ① Can determine the wave calibration location, how often, very useful & necessary unction to get a uniform soldering quality. ②Can determine location to feed solder wire, protection to feed too much solder and overflow the tank. | |
● Strong database system, use machine longer time the more database will build, no worry for changing new operation.It will save flux information, fluxer nozzle information, solder information, solder nozzle information. And all information Will be record under the PCB’s project information with the programming path & temperature information. For future same board running, just use the same configuration. | |
● SLog function. Can set 3 level different users. All logs will be saved and customer can check who use the machine and what happen. |
Motion System | |
● Self designed cast aluminum platfom ,with light weight than competitors, but better strongless. X/Y/Z axis adopt Japan made Panasonic Servo motor and it's driving system. | |
● All servo motor, driver are from Japan originally. Panasonic or TAMAGAWA SEKI. After assembled, all motion system is in seal condition, no flux or partical enter into ball screw. | |
● Stainless steel rollers for conveyors, can accomodate for both pallet & PCB. Meanwhile, it can minimize the PCB edge to 3mm. ( all position more than 3mm will be able to solder) Standard with front rail fixed and rear rail movable, both rail are equipped with stepper motor for conveyor individually. | |
Spray Flux | |
● Standard equipped with spray valve , which can meet minium dia 10mm flux dot dimension.and Pressure flux tank with regulating valve to make sure flux is always under same pressure, so to provide stable fluxing performance. | |
● Optional with drop jet valve from Germanny originally, which can meet dia 2mm flux dot dimension. | |
● Pressure flux tank with regulating valve to make sure flux is always under same pressure, so to provide stable fluxing performance. ● Flux tank & acohol interlock, can swith to clean nozzle in short time . ● With filtering system for flux, avoild nozzle get clog. | |
Preheating | |
● Standard equipped with air top preheater. and IR bottom preheat ,preheating potion can be adjusted ,and preheating temperature preheating time & heating ratio (%) can be set in software. ● Number of working tube can be choose according width of PCB, so to save energy. | |
● Optional with bottom perheart to reduce the PCB temperature, especially for thick PCB or heat absorber component. | |
Selecting Soldering Pot | |
● Titanium soldering pot, 100% capable for lead free application. Standard equipped with mechanical pump, easy for maintenance. | |
● Optional with wave height calibration system. Can set in software after how many PCB soldering, the machine will calibrate the wave height automaticlly. | |
● N2 direct heating system is standard equipped, can heat N2 to 350 c degree, enhance the wetting ability for lead free sodlering. | |
● live camera can monitor soldering process in real time. | |
● The monitor camera is used to scan Mark points. | |
● Can specially design solder nozzle for cusotmer's application, refer below samples. And specially designed groove for nozzle, can get a high & stable solder head, especially usually for fine pitch soldering. With right application, it can handle 0.5mm clearance pad. | |
Controlling system | |
● All brand electrical parts,such as Panasonic servo & driver , Mitsubishi breaker, Schneider contactor, invertor etc , all wiring cetificated by CE . Industrial PC for controlling. |
FLEX-400 | |
Item | FLEX-400 |
General |
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Operating power/Max power | 2~5KW/9KW |
Machine dimension | 1700(L)*1650(W)*1700(H) |
Net weight | 900KG |
Power supply | 1PH 220V 50HZ |
Exhausting required | 500~800M3/h |
Robotic Platform |
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Axes of Motion | X, Y, Z |
Motion Control | Closed Loop Servo |
Position Accuracy | + / - 0.05 mm |
Frame Type | Welded Steel |
Conveyor |
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Inline SMEMA Auto Load Conveyor | Standard |
Minimum Board Size | 50 x 50mm |
Maximum Board Size | W400 x L400 |
Edge Clearance | 3 mm |
Conveyor motor | stepper motor |
Max top PCB component height | 50mm |
Max bottom PCB component height | 30mm |
Conveyor direction | Left to right |
Width adjustment | Auto (Set width in touchscreen) |
Conveyor type | Rollers |
PCB clamping system | Side clamping |
Solder Management |
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Standard Solder Stations | 1 |
Solder Pot Capacity | 15 kgs |
Solder Temperature Control | PID |
Heat-Up Time | 35 Minutes |
Max Temperature | 380 C |
Solder Pot heater | 3kw |
Wave height close loop control | standard |
Solder Nozzles |
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MiniWave Nozzles | Dia 2mm ----5mm |
Customized nozzle | Available |
Nozzle Material | Proprietary Alloy |
Nitrogen (N2) Inertion Management |
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N2 heater | standard equipped |
N2 Temp PID Control Range | 0 - 350 C |
N2 Consumption per Nozzle | 0.5---1.2m3/H |
Required N2 Purity | Oxygen | O2 < 20 PPM |
Flux Management(Optional) |
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Spray Flux Valve | minium dia 10mm |
Spray Flux Durability | High Durability Stainless Steel |
Flux Capacity | 1L |
Flux Tank | Constant pressure tank |
Software | Control |
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Typical Path Program Time | 10 Minutes |
Programming method | Industrial PC programming base on English Windows 7 system |
Applications: | |
Wire Soldering | Mixed PCB |
Automotive Senser | Mini SUB Connector |
Mixed PCB, tall components beside soldering pad | Flex PCB to platic cover |