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All Products In Category:   FLEX-400 | Ant-i1 | Flex-i2 | Ant-i2 | MAS-i2 | SY-338SP

Inline Selective Soldering Machine FLEX-400

Quick Overview

FLEX Series compact inline selective soldering machine with most flexibility . It’s include spray fluxer & solder pot at same x,y,z servo moving table, optional with top preheat zone, with in-line roller for conveyors. Meanwhile it’s with industrial PC for programming & controlling, base on English Window 7 system, it’s a best choice for customer looking for flexibility more than production yield.

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PCB will be moved in machine with stainless steel wheels conveyor system, 

after it's stopped by stopper, it will be side clamped by rear clamper 

cylinder, then the spray fluxer will start to work under setting program, 

after that the same table will move x,y,z to move solder nozzle under PCB 

for selective soldering. During whole process, the top preheater can be on 

to help keep the PCB's temperature.

 

process.jpg

 

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Solder It

Solder it” is windows OS 7 based software to create a solder program for each single solder point,with an easy POINT AND CLICK tool a repeatable solder program is done within minutes

Advantages:

Standard equipped with Fiducial point setting, easy to get good repeat-ability of  position.


● Standard equipped with Fiducial point setting, easy to get good repeat-ability of 

position. Programming under Gerber information,more precision information than 

picture All PCB information will be set and stock like dimension etc.

 

At the production page, it will show in-time working position, fidicious camera,  and main parameters.


● At the production page, it will show in-time working position, fidicious camera, 

and main parameters.

 

 Empty Move Time,Site Working Time,Total Time:user can find Estimated Time for Empty Move,Site Working and Total.


● Empty Move Time,Site Working Time,Total Time:user can find Estimated Time 

for Empty Move,Site Working and Total.

 

Pallet Details:It is the information about pallet,and it can choice which one working or not.


● Pallet Details:It is the information about pallet,and it can choice which one 

working or not.

 

Wise assignment contains every basic feature


● Wise assignment contains every basic feature which are used to prepare 

machine before starting production,including Auto Home,Sensor and Axis 

Status,Auto Wave Height Calibration,Auto Solder Fill-up and Navigation for 

position calibration.

 

Machine’s setting will be opened for superior engineer


● Machine’s setting will be opened for superior engineer.

① Can determine the wave calibration location, how often, very useful & 

necessary unction to get a uniform soldering quality.

②Can determine location to feed solder wire, protection to feed too much 

solder and  overflow the tank.

 

Strong database system


● Strong database system, use machine longer time the more database will 

build, no worry for changing new operation.It will save flux information, fluxer 

nozzle information, solder information, solder nozzle information. And all 

information Will be record under the PCB’s project information with the

 programming path & temperature information. For future same board 

running, just use the same configuration.

 

SLog function. Can set 3 level different users


● SLog function. Can set 3 level different users. All logs will be saved and 

customer can check who use the machine and what happen.

Motion System

 Self designed cast aluminum platfom

● Self designed cast aluminum platfom ,with light weight than competitors, but 

better strongless. X/Y/Z  axis adopt Japan made Panasonic Servo motor and it's 

driving system.

 

All servo motor, driver are from Japan originally.

● All servo motor, driver are from Japan originally. Panasonic or TAMAGAWA SEKI. 

After assembled, all motion system is in seal condition, no flux or partical enter

 into ball screw.

 

Stainless steel rollers for conveyors

● Stainless steel rollers for conveyors, can accomodate for both pallet & PCB. 

Meanwhile, it can minimize the PCB edge to 3mm. ( all position more than 3mm 

will be able to solder) Standard with front rail fixed and rear rail movable, both rail 

are equipped with stepper motor for conveyor individually.

 

Spray Flux

 Standard equipped with spray valve

●  Standard equipped with spray valve , which can meet minium dia 10mm flux dot 

dimension.and Pressure flux tank with regulating valve to make sure flux is always 

under same pressure, so to provide stable fluxing performance.

 

Optional with drop jet valve from Germanny originally

● Optional with drop jet valve from Germanny originally, which can meet dia 2mm 

flux dot dimension.

 

Pressure flux tank with regulating valve

● Pressure flux tank with regulating valve to make sure flux is always under same 

pressure, so to provide stable fluxing performance.

● Flux tank & acohol interlock, can swith to clean nozzle in short time .

● With filtering system for flux, avoild nozzle get clog.

 

Preheating

Standard equipped with air  top preheater. and IR bottom preheat

● Standard equipped with air  top preheater. and IR bottom preheat  ,preheating 

potion can be adjusted ,and preheating temperature preheating time & heating 

ratio (%) can be set in software.

● Number of working tube can be choose according width of PCB, so to save 

energy.

 

Optional with bottom perheart to reduce the PCB temperature, especially for thick  PCB or heat absorber component.

● Optional with bottom perheart to reduce the PCB temperature, especially for thick 

PCB or heat absorber component.

 

Selecting Soldering Pot

 Titanium soldering pot, 100% capable for lead free application. Standard  equipped with mechanical pump, easy for maintenance.

● Titanium soldering pot, 100% capable for lead free application. Standard 

equipped with mechanical pump, easy for maintenance.

 

Optional with wave height calibration system

● Optional with wave height calibration system. Can set in software after how 

many PCB soldering, the machine will calibrate the wave height automaticlly.

 

AR-2530D

● N2 direct heating system is standard equipped, can heat N2 to 350 c degree,

enhance the wetting ability for lead free sodlering.

 

live camera can monitor soldering process in real time.

● live camera can monitor soldering process in real time. 

 

The monitor camera is used to scan Mark points

● The monitor camera is used to scan Mark points. 

 

 Can specially design solder nozzle for cusotmer's application, refer below samples

● Can specially design solder nozzle for cusotmer's application, refer below 

samples. And specially designed groove for nozzle, can get a high & stable solder 

head, especially usually for fine pitch soldering. With right application, it can 

handle 0.5mm clearance pad. 

 

Controlling system

 All brand electrical parts,such as Panasonic servo & driver , Mitsubishi breaker,  Schneider contactor, invertor  etc , all wiring cetificated by CE .

● All brand electrical parts,such as Panasonic servo & driver , Mitsubishi breaker, 

Schneider contactor, invertor  etc , all wiring cetificated by CE .  Industrial PC for 

controlling.

FLEX-400

  Item

  FLEX-400

  General

 

  Operating power/Max power

  2~5KW/9KW

  Machine dimension

  1700(L)*1650(W)*1700(H)          

  Net weight

  900KG          

  Power supply

  1PH 220V 50HZ

  Exhausting required

  500~800M3/h

  Robotic Platform

 

  Axes of Motion

  X, Y, Z

  Motion Control

   Closed Loop Servo

  Position Accuracy                  

  + / - 0.05 mm

   Frame Type  

  Welded Steel

  Conveyor              

 

  Inline SMEMA Auto Load Conveyor

  Standard        

  Minimum Board Size

  50 x 50mm

  Maximum Board Size

  W400 x L400

  Edge Clearance

  3 mm  

  Conveyor motor

  stepper motor

  Max top PCB component height

  50mm

  Max bottom PCB component height

  30mm

  Conveyor direction

  Left to right

  Width adjustment

  Auto (Set width in touchscreen)

  Conveyor type

  Rollers

  PCB clamping system

 Side clamping          

  Solder Management

 

  Standard Solder Stations

  1          

  Solder Pot Capacity

  15 kgs

  Solder Temperature Control

  PID

  Heat-Up Time

  35 Minutes

  Max Temperature

  380 C

  Solder Pot heater

  3kw  

  Wave height close loop control

  standard

  Solder Nozzles

 

  MiniWave Nozzles

  Dia 2mm ----5mm

  Customized nozzle

  Available

  Nozzle Material

  Proprietary Alloy

  Nitrogen (N2) Inertion Management

 

  N2 heater

  standard equipped

  N2 Temp PID Control Range

  0 - 350 C

  N2 Consumption per Nozzle

  0.5---1.2m3/H

  Required N2 Purity  |  Oxygen

  O2 < 20 PPM

  Flux Management(Optional)

 

  Spray Flux Valve

   minium dia 10mm

  Spray Flux Durability

  High Durability Stainless Steel  

  Flux Capacity

  1L

  Flux Tank

  Constant pressure tank

  Software  | Control

 

  Typical Path Program Time

  10 Minutes

  Programming method

  Industrial PC programming base on English Windows 7 system

Applications:  

 
Wire Soldering  Mixed PCB            
Wire Soldering             Mixed PCB
 Automotive Senser            Mini SUB Connector 
Automotive Senser             Mini SUB Connector
Mixed PCB, tall components beside soldering pad  Mixed PCB, tall components beside soldering pad            
Mixed PCB, tall components beside soldering pad             Flex PCB to platic cover




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